Amphenol(R) Low Mating Force Rectangular Connectors 12-035-12 www.amphenol-aerospace.com Visit our website and see the very broad range of cylindrical and rectangular interconnection products from Amphenol Aerospace. MIL-DTL-55302 BRUSH CONTACT TECHNOLOGY Amphenol's Broad Family of Low Mating Force Interconnect Products with Brush Contacts Amphenol(R) Bristle Brush Contact: Multiple Strands of High Tensile Strength Wires Bundled Together, Providing Superior Electrical Connection with Low Mating Force Design Flexibility Combination of Brush Contacts and Fiber Optic Termini Combination of Brush Contacts, Coax and Power Contacts Power Strip Connector Series with cavities for size 16 or 12 power contacts (or size 16 or 12 coax contacts). Hybrid Custom Connector with Brush Contacts and Power Contacts Amphenol Corporation Amphenol Aerospace Operations 40-60 Delaware Avenue, Sidney, New York 13838-1395 Phone: 800-678-0141 or 607-563-5011 Fax: 607-563-5157 www.amphenol-aerospace.com Amphenol Aerospace Docking Connectors The Brush Contact offers high performance where frequent docking to charge and transfer data is a necessity. The Bristle Brush contact has been proven in military avionics packages and meets the requirements of MIL-DTL-55302. It provides high density in tighter spacing, low mating/unmating forces, proven durability and long contact life. Applications for Amphenol(R) Connectors with Brush contacts include: * Medical equipment * IC chip testers * Telecommunications * Military and Commercial Aviation * Military Ground Vehicles * GPS systems Other Similar Rectangular Connectors from Amphenol For more information, see additional Amphenol Rectangular Products at the end of this catalog. High Density HDB3 and HSB3 Series LRM (Line Replaceable Module) Interconnects Ruggedized Brush Rack & Panel Connectors Ruggedized VME64x Interconnects High Speed LRM Gigastak & Digastak Inserts Amphenol(R) Low Mating Force Rectangular Connectors 12-035-12 www.amphenol-aerospace.com Visit our website and see the very broad range of cylindrical and rectangular interconnection products from Amphenol Aerospace. MIL-DTL-55302 BRUSH CONTACT TECHNOLOGY Amphenol's Broad Family of Low Mating Force Interconnect Products with Brush Contacts Amphenol(R) Bristle Brush Contact: Multiple Strands of High Tensile Strength Wires Bundled Together, Providing Superior Electrical Connection with Low Mating Force Design Flexibility Combination of Brush Contacts and Fiber Optic Termini Combination of Brush Contacts, Coax and Power Contacts Power Strip Connector Series with cavities for size 16 or 12 power contacts (or size 16 or 12 coax contacts). Hybrid Custom Connector with Brush Contacts and Power Contacts Amphenol Corporation Amphenol Aerospace Operations 40-60 Delaware Avenue, Sidney, New York 13838-1395 Phone: 800-678-0141 or 607-563-5011 Fax: 607-563-5157 www.amphenol-aerospace.com Amphenol Aerospace Docking Connectors The Brush Contact offers high performance where frequent docking to charge and transfer data is a necessity. The Bristle Brush contact has been proven in military avionics packages and meets the requirements of MIL-DTL-55302. It provides high density in tighter spacing, low mating/unmating forces, proven durability and long contact life. Applications for Amphenol(R) Connectors with Brush contacts include: * Medical equipment * IC chip testers * Telecommunications * Military and Commercial Aviation * Military Ground Vehicles * GPS systems Other Similar Rectangular Connectors from Amphenol For more information, see additional Amphenol Rectangular Products at the end of this catalog. High Density HDB3 and HSB3 Series LRM (Line Replaceable Module) Interconnects Ruggedized Brush Rack & Panel Connectors Ruggedized VME64x Interconnects High Speed LRM Gigastak & Digastak Inserts Bristle Brush Contacts * High density in tighter spacing - a main concern for integrated electronics. * A superior choice for board level interconnects. Brush vs. Conventional Contacts Brush Contact Innovation * Multiple contact interfaces Strands of high tensile wire are bundled together to form brush-like contacts. By inter meshing two multi-strand wire bundles, an electrical connection is made. * Provides redundant current paths, 14-70 (points of contact) per mated contact with a gas tight junction * Very smooth (low friction) interface Amphenol(R) B3 Bristle(R) Brush(R) Contact Advantages: Brush Contacts Table of Contents Low Mating Force Rectangular Connectors with Brush Contacts Features, Peformance, Materials . . . . . . . . . . . . . . . 1 Conventional Pin and Socket Crimp Contacts Selecting the Correct Mated Connection, Four Body Styles . . . . . . . . . . . . . . . . . . . . . 2 How to Order Military and Commercial . . . . . . . . . . . . . . . . . . 3-5 Conventional Pin/Socket * Machined surface finish on both parts * Higher friction and wear * Limited number of contact sites Connector Row and Cavity Identification, Contact Arrangements 2 Row . . . . . . . . . . . . . . . . 6 Amphenol's High Technology Machining and Computer Driven Centers for Connector and Contact Production Input/Output Connector . . . . . . . . . . . . . . . . . 16-19 Contact Arrangements 3 and 4 Row . . . . . . . . . . . . . . 7 Mother Board Connector. . . . . . . . . . . . . . . . . 8-11 Daughter Board Connector. . . . . . . . . . . . . . . . 12-15 PC Connector . . . . . . . . . . . . . . . . . . . . . 20-23 Accessories, Polarization Keys . . . . . . . . . . . . . . . 24 Accessories, Test Probe Kit . . . . . . . . . . . . . . . . 25 Amphenol Aerospace, located in upstate New York USA, has diverse manufacturing capability including state of the art CNC machining, die-casting, molding, impact and extruding, screw machining and plating. Also within this facility are complete design engineering and environmental test facilities. High technology production centers at the Amphenol home facility and its satellite facilities create volume runs that are cost effective and High Technology Machine Center meet on-time delivery demands. Amphenol operates a Quality System that is third-party certified to ISO-9001:2008 and AS9100. For more information on Amphenol Aerospace capabilities in Rectangular products, or any other of the wide range of connector products, please contact us: Amphenol Aerospace Operations 40-60 Delaware Avenue Sidney, NY 13838-1395 Phone: 800-678-0141 or 607-563-5011 www.amphenol-aerospace.com Connector Installation/User Application Information. . . . . . 26-29 Smaller Sized Brush Connectors - Design Flexibility . . . . . 30, 31 Hybrid Configurations with Contact Options. . . . . . . . . . 32 Hybrid Designs, Small Color-Coded Brush Connectors . . . . . . 33 Other Brush Contact Rectangular Connectors: Docking Connectors . . . . . . . . . . . . . . . . . . . 34 HDB3 High Density Brush Connectors. . . . . . . . . . . . . 35 HSB3 High Density Brush Connectors. . . . . . . . . . . . . 36 Ruggedized Rack and Panel Connectors. . . . . . . . . . . 37 LRM (Line Replaceable Module) Connectors. . . . . . . . . . 38 LRM Hybrids and High Speed LRM Gigastak & Digastak. . . . . 39 Other Rectangular Connectors: Total Packaging with Amphenol Printed Circuit Boards, Rectangular and Cylindrical Connectors. . . . . . . . . . . . 40 Amphenol Sales Office and Distributor Listing . . . . . . Inside Back Please note that, in the future, this catalog will be part of Amphenol's New Combined Rectangular Interconnect Catalog. Call Amphenol Aerospace for more information about this combined catalog, to be available Jan. 2011. Brush Contact Machining Low Mating & Unmating Forces * Smooth, low friction interfaces * 70% to 90% reduction in mating/unmating forces from conventional pin-socket contacts * 1.5 oz. maximum forces per contact pair (one ounce typical) * Easy mating/unmating makes high circuit counts practical (25 lbs. typical for 400 contacts) * Mechanical mating aids not required * No need for external board support structures for con nectors up to 7 inches long. A center support is recom mended for Mother Board Connectors over 7 inches. Proven Durability and Long Contact Life * 100,000 mating cycles, even when hot swapped * Documented intermittency free performance - no 10 nano second discon tinuities during 50m cycles of 0.010 displacement * Overall cost effectiveness (reduced life cycle costs) Amphenol Corporation AUTHORIZED DISTRIBUTORS Amphenol Aerospace Corporate Headquarters Amphenol Industrial Alphabetical Listing Operations Amphenol Commercial Air ARROW ELECTRONICS 40-60 Delaware Avenue, 7459 S. Lima Street Sidney, NY 13838-1395 Englewood, CO 80112-5816 Phone: 607-563-5011 Phone: 800-833-3557 1-800-678-0141 Fax: 800-562-3542 Fax: 607-563-5157 Web: www.arrow.com www.amphenol-aerospace.com www.amphenol-industrial.com AVNET 2211 47th Street Amphenol Corporation Phoenix, AZ 85034 Amphenol Aerospace Phone: 800-332-8638 2010 Corporate Ridge Web: www.avnet.com McLean, VA 22101 Phone: 1-800-678-0141 PEI GENESIS 2180 Hornig Road OTHER AMPHENOL DIVISIONS Philadelphia, PA 19116 Amphenol Backplane Systems Phone: 800-523-0727 18 Celina Avenue Fax: 215-552-8022 Nashua, NH 03063 Web: www.peigenesis.com Phone: 888-318-3553 Fax: 603-883-0171 POWELL ELECTRONICS Web: www.amphenol.abs.com 200 Commodore Drive Logan Township, NJ 08085 Amphenol Canada Phone: 800-235-7880 605 Milner Ave. Fax: 215-937-4655 Toronto, Ontario M1B 5X6 Web: www.powell.com Phone: 416-291-4401 Fax: 416-292-0647 TTI INC. Web: www.amphenolcanada.com 2441 Northeast Pkwy. Fort Worth, TX 76106 Amphenol PCD Phone: 800-225-5884 72 Cherry Hill Drive Fax: 817-740-9494 Beverly, MA 01915 Web: www.ttiinc.com Phone: 978-624-3400 Fax: 978-927-1513 NEWARK Web: www.amphenolpcd.com 4801 N. Ravenswood E-mail:milaero@amphenolpcd.com Chicago, IL 60640-4496 Phone: 800-463-9275 Amphenol Printed Circuits Web: www.newarkinone.com 91 Northeastern Boulevard Nashua, NH 03062 Phone: 603-324-4500 SMALL DISADVANTAGED/ Fax: 603-324-4717 MINORITY DISTRIBUTORS Web: www.amphenol-tcs.com CHEROKEE NATION DISTRIBUTORS Rt. 3, Box 498 SV Microwave Stilwell, OK 74960 RF Connectors & Components, Phone: 918-696-3151 an Amphenol Company Fax: 918-696-3129 2400 Centrepark West Drive, Web: www.cherokee-corp.com Suite 100 West Palm Beach, FL 33409 JRH ELECTRONICS LLC Phone: 561-840-1800 11001 Lincoln Drive West Fax: 561-844-8551 Marlton, NJ 08053 E-mail: sales@svmicro.com Phone: 800-467-8309 Web: www.svmicrowave.com Fax: 609-988-8728 Web: www.jrhelec.com Amphenol Nexus 50 Sunnyside Avenue P.O. Box 10177 Stamford, CT 06904-2177 Phone: 203-327-7300 Fax: 203-324-7623 E-mail: salesinfo@nexus.com Web: www.nexus.com INTERNATIONAL Latin America ARGENTINA Amphenol Argentina Avenida Callao 930 2nd floor Office B Plaza C1023AAP Buenos Aires, Argentina Phone: (54 11) 48 15 68 86 Fax: (54 11) 48 14 57 79 E-mail:www.@amphenol.com.ar Middle East / Africa ISRAEL Bar-Tec Ltd. 3 Hagavish St., P.O.B. 279 Kfir-Barkan Bldg., East Industrial Zone Kfar Sava 44102, Israel Phone: (972-9) 764.4100 Fax: (972-9) 7674324 E-mail: sales@bar-tec.com Web: www.bar-tec.com BRAZIL Amphenol do Brasil Ltda. Rua Diogo Moreira 132 20 Ander, Rooms 2001-2-3 CEP 05423-010 Sao Paulo - SP, Brazil Phone: (55-11) 3815.1003 Fax: (55-11) 3815.1629 E-mail: vendas@amphenol.com.br SOUTH AFRICA Amphenol South Africa 30 Impala Road 2196 Sandton - Chislehurston South Africa Tel: (27-11) 783-9517 Fax: (27-11) 783-9519 E-mail: amphenol_africa@csi.com Web: www.amphenol.co.za MEXICO Amphenol Mexico Prolongacion Reforma 61-6 B2 Col. Paseo de las Lomas C.P. 01330 Mexico D.F., Mexico Phone: (52-55) 5258.9984 Fax: (52-55) 5081.6890 E-mail: www@amphenolmexico.com TURKEY Amphenol Turkiye Ayazaga Mah. Meydan Sk. No. 28 Beybi Giz Plaza, Kat. 263496 Maslak/Istanabul Phone: 90 (212) 335 25 01 Fax: 990 (212) 335 25 00 E-mail: saracoglu@amphenol.com.tr Web: www.amphenol.com.tr Europe ENGLAND Amphenol Limited Thanet Way, Whitstable Kent CT5 3JF, United Kingdom Phone: (44-1-227) 773200 Fax: (44-1-227) 276571 E-mail: info@amphenol.co.uk FRANCE Amphenol Socapex Promenade de l'Arve, BP29 Thyez 74311 948 Cedex, France Phone: (33-4) 50892800 Fax: (33-4) 50962975 Web: www.amphenol-socapex.com FRANCE Amphenol-Air LB 29, Voie d'Y Vois F-08110 Blagny, France Phone: (33-3) 2422-7849 Fax: (33-3) 2422-1319 Web: www.amphenol-airlb.fr GERMANY Amphenol-Air LB GmbH Am Kleinbahnhof 4 D-66740 Saarlouis, Germany Phone: (49-6831) 981-00 Fax: (49-6831) 9810-30 Web: www.amphenol-airlb.com Asia / Pacific AUSTRALIA Amphenol Australia LTD 2 Fiveways Blvd. Keysborough Melbourne, Victoria 3173 Australia Phone: 613 8796 8888 Fax: 613 8796 8801 E-mail: www.@amphenol.com.au RUSSIA Amphenol Russia Office 8 Yaroslavskaja Str., Floor 2129164 Moscow, Russia Phone: 7495 937 6341 Fax: 7495 937 6319 E-mail: russia@amphenol.com INDIA Amphenol Interconnect India Pvt, Ltd. 105 Bhosari Industrial Area Pune, 411 026, India Phone: (91-20) 27120 462 Fax: (91-20) 27129 158 E-mail: sales@amphenol-in.com JAPAN Amphenol Japan Mil/Aero & Industrial 471-1, Deba, Ritto-city Shiga 520-3041, Japan Phone: 81-77-553-8501 Fax: 81-77-551-2200 ITALY & REST OF EUROPE Amphenol Italia S.p.A. Via Barbaiana 5 20020 Lainate (Milano), Italy Phone: 39-02-932541 Fax: 39-02-93254444 E-mail: info@amphenol-it.com Multiple Points of Contact Provide Superior Electrical Capability * 14-70 points of contact per mated contact * Stable, low resistance - 20 milliohms max. * Redundant current paths results in lower total resistance * Proven electrical and gas tight contact sites Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. (c) 2010 Amphenol Corp. Printed by DP 5/2010 Bristle Brush Contacts * High density in tighter spacing - a main concern for integrated electronics. * A superior choice for board level interconnects. Brush vs. Conventional Contacts Brush Contact Innovation * Multiple contact interfaces Strands of high tensile wire are bundled together to form brush-like contacts. By inter meshing two multi-strand wire bundles, an electrical connection is made. * Provides redundant current paths, 14-70 (points of contact) per mated contact with a gas tight junction * Very smooth (low friction) interface Amphenol(R) B3 Bristle(R) Brush(R) Contact Advantages: Brush Contacts Table of Contents Low Mating Force Rectangular Connectors with Brush Contacts Features, Peformance, Materials . . . . . . . . . . . . . . . 1 Conventional Pin and Socket Crimp Contacts Selecting the Correct Mated Connection, Four Body Styles . . . . . . . . . . . . . . . . . . . . . 2 How to Order Military and Commercial . . . . . . . . . . . . . . . . . . 3-5 Conventional Pin/Socket * Machined surface finish on both parts * Higher friction and wear * Limited number of contact sites Connector Row and Cavity Identification, Contact Arrangements 2 Row . . . . . . . . . . . . . . . . 6 Amphenol's High Technology Machining and Computer Driven Centers for Connector and Contact Production Input/Output Connector . . . . . . . . . . . . . . . . . 16-19 Contact Arrangements 3 and 4 Row . . . . . . . . . . . . . . 7 Mother Board Connector. . . . . . . . . . . . . . . . . 8-11 Daughter Board Connector. . . . . . . . . . . . . . . . 12-15 PC Connector . . . . . . . . . . . . . . . . . . . . . 20-23 Accessories, Polarization Keys . . . . . . . . . . . . . . . 24 Accessories, Test Probe Kit . . . . . . . . . . . . . . . . 25 Amphenol Aerospace, located in upstate New York USA, has diverse manufacturing capability including state of the art CNC machining, die-casting, molding, impact and extruding, screw machining and plating. Also within this facility are complete design engineering and environmental test facilities. High technology production centers at the Amphenol home facility and its satellite facilities create volume runs that are cost effective and High Technology Machine Center meet on-time delivery demands. Amphenol operates a Quality System that is third-party certified to ISO-9001:2008 and AS9100. For more information on Amphenol Aerospace capabilities in Rectangular products, or any other of the wide range of connector products, please contact us: Amphenol Aerospace Operations 40-60 Delaware Avenue Sidney, NY 13838-1395 Phone: 800-678-0141 or 607-563-5011 www.amphenol-aerospace.com Connector Installation/User Application Information. . . . . . 26-29 Smaller Sized Brush Connectors - Design Flexibility . . . . . 30, 31 Hybrid Configurations with Contact Options. . . . . . . . . . 32 Hybrid Designs, Small Color-Coded Brush Connectors . . . . . . 33 Other Brush Contact Rectangular Connectors: Docking Connectors . . . . . . . . . . . . . . . . . . . 34 HDB3 High Density Brush Connectors. . . . . . . . . . . . . 35 HSB3 High Density Brush Connectors. . . . . . . . . . . . . 36 Ruggedized Rack and Panel Connectors. . . . . . . . . . . 37 LRM (Line Replaceable Module) Connectors. . . . . . . . . . 38 LRM Hybrids and High Speed LRM Gigastak & Digastak. . . . . 39 Other Rectangular Connectors: Total Packaging with Amphenol Printed Circuit Boards, Rectangular and Cylindrical Connectors. . . . . . . . . . . . 40 Amphenol Sales Office and Distributor Listing . . . . . . Inside Back Please note that, in the future, this catalog will be part of Amphenol's New Combined Rectangular Interconnect Catalog. Call Amphenol Aerospace for more information about this combined catalog, to be available Jan. 2011. Brush Contact Machining Low Mating & Unmating Forces * Smooth, low friction interfaces * 70% to 90% reduction in mating/unmating forces from conventional pin-socket contacts * 1.5 oz. maximum forces per contact pair (one ounce typical) * Easy mating/unmating makes high circuit counts practical (25 lbs. typical for 400 contacts) * Mechanical mating aids not required * No need for external board support structures for con nectors up to 7 inches long. A center support is recom mended for Mother Board Connectors over 7 inches. Proven Durability and Long Contact Life * 100,000 mating cycles, even when hot swapped * Documented intermittency free performance - no 10 nano second discon tinuities during 50m cycles of 0.010 displacement * Overall cost effectiveness (reduced life cycle costs) Amphenol Corporation AUTHORIZED DISTRIBUTORS Amphenol Aerospace Corporate Headquarters Amphenol Industrial Alphabetical Listing Operations Amphenol Commercial Air ARROW ELECTRONICS 40-60 Delaware Avenue, 7459 S. Lima Street Sidney, NY 13838-1395 Englewood, CO 80112-5816 Phone: 607-563-5011 Phone: 800-833-3557 1-800-678-0141 Fax: 800-562-3542 Fax: 607-563-5157 Web: www.arrow.com www.amphenol-aerospace.com www.amphenol-industrial.com AVNET 2211 47th Street Amphenol Corporation Phoenix, AZ 85034 Amphenol Aerospace Phone: 800-332-8638 2010 Corporate Ridge Web: www.avnet.com McLean, VA 22101 Phone: 1-800-678-0141 PEI GENESIS 2180 Hornig Road OTHER AMPHENOL DIVISIONS Philadelphia, PA 19116 Amphenol Backplane Systems Phone: 800-523-0727 18 Celina Avenue Fax: 215-552-8022 Nashua, NH 03063 Web: www.peigenesis.com Phone: 888-318-3553 Fax: 603-883-0171 POWELL ELECTRONICS Web: www.amphenol.abs.com 200 Commodore Drive Logan Township, NJ 08085 Amphenol Canada Phone: 800-235-7880 605 Milner Ave. Fax: 215-937-4655 Toronto, Ontario M1B 5X6 Web: www.powell.com Phone: 416-291-4401 Fax: 416-292-0647 TTI INC. Web: www.amphenolcanada.com 2441 Northeast Pkwy. Fort Worth, TX 76106 Amphenol PCD Phone: 800-225-5884 72 Cherry Hill Drive Fax: 817-740-9494 Beverly, MA 01915 Web: www.ttiinc.com Phone: 978-624-3400 Fax: 978-927-1513 NEWARK Web: www.amphenolpcd.com 4801 N. Ravenswood E-mail:milaero@amphenolpcd.com Chicago, IL 60640-4496 Phone: 800-463-9275 Amphenol Printed Circuits Web: www.newarkinone.com 91 Northeastern Boulevard Nashua, NH 03062 Phone: 603-324-4500 SMALL DISADVANTAGED/ Fax: 603-324-4717 MINORITY DISTRIBUTORS Web: www.amphenol-tcs.com CHEROKEE NATION DISTRIBUTORS Rt. 3, Box 498 SV Microwave Stilwell, OK 74960 RF Connectors & Components, Phone: 918-696-3151 an Amphenol Company Fax: 918-696-3129 2400 Centrepark West Drive, Web: www.cherokee-corp.com Suite 100 West Palm Beach, FL 33409 JRH ELECTRONICS LLC Phone: 561-840-1800 11001 Lincoln Drive West Fax: 561-844-8551 Marlton, NJ 08053 E-mail: sales@svmicro.com Phone: 800-467-8309 Web: www.svmicrowave.com Fax: 609-988-8728 Web: www.jrhelec.com Amphenol Nexus 50 Sunnyside Avenue P.O. Box 10177 Stamford, CT 06904-2177 Phone: 203-327-7300 Fax: 203-324-7623 E-mail: salesinfo@nexus.com Web: www.nexus.com INTERNATIONAL Latin America ARGENTINA Amphenol Argentina Avenida Callao 930 2nd floor Office B Plaza C1023AAP Buenos Aires, Argentina Phone: (54 11) 48 15 68 86 Fax: (54 11) 48 14 57 79 E-mail:www.@amphenol.com.ar Middle East / Africa ISRAEL Bar-Tec Ltd. 3 Hagavish St., P.O.B. 279 Kfir-Barkan Bldg., East Industrial Zone Kfar Sava 44102, Israel Phone: (972-9) 764.4100 Fax: (972-9) 7674324 E-mail: sales@bar-tec.com Web: www.bar-tec.com BRAZIL Amphenol do Brasil Ltda. Rua Diogo Moreira 132 20 Ander, Rooms 2001-2-3 CEP 05423-010 Sao Paulo - SP, Brazil Phone: (55-11) 3815.1003 Fax: (55-11) 3815.1629 E-mail: vendas@amphenol.com.br SOUTH AFRICA Amphenol South Africa 30 Impala Road 2196 Sandton - Chislehurston South Africa Tel: (27-11) 783-9517 Fax: (27-11) 783-9519 E-mail: amphenol_africa@csi.com Web: www.amphenol.co.za MEXICO Amphenol Mexico Prolongacion Reforma 61-6 B2 Col. Paseo de las Lomas C.P. 01330 Mexico D.F., Mexico Phone: (52-55) 5258.9984 Fax: (52-55) 5081.6890 E-mail: www@amphenolmexico.com TURKEY Amphenol Turkiye Ayazaga Mah. Meydan Sk. No. 28 Beybi Giz Plaza, Kat. 263496 Maslak/Istanabul Phone: 90 (212) 335 25 01 Fax: 990 (212) 335 25 00 E-mail: saracoglu@amphenol.com.tr Web: www.amphenol.com.tr Europe ENGLAND Amphenol Limited Thanet Way, Whitstable Kent CT5 3JF, United Kingdom Phone: (44-1-227) 773200 Fax: (44-1-227) 276571 E-mail: info@amphenol.co.uk FRANCE Amphenol Socapex Promenade de l'Arve, BP29 Thyez 74311 948 Cedex, France Phone: (33-4) 50892800 Fax: (33-4) 50962975 Web: www.amphenol-socapex.com FRANCE Amphenol-Air LB 29, Voie d'Y Vois F-08110 Blagny, France Phone: (33-3) 2422-7849 Fax: (33-3) 2422-1319 Web: www.amphenol-airlb.fr GERMANY Amphenol-Air LB GmbH Am Kleinbahnhof 4 D-66740 Saarlouis, Germany Phone: (49-6831) 981-00 Fax: (49-6831) 9810-30 Web: www.amphenol-airlb.com Asia / Pacific AUSTRALIA Amphenol Australia LTD 2 Fiveways Blvd. Keysborough Melbourne, Victoria 3173 Australia Phone: 613 8796 8888 Fax: 613 8796 8801 E-mail: www.@amphenol.com.au RUSSIA Amphenol Russia Office 8 Yaroslavskaja Str., Floor 2129164 Moscow, Russia Phone: 7495 937 6341 Fax: 7495 937 6319 E-mail: russia@amphenol.com INDIA Amphenol Interconnect India Pvt, Ltd. 105 Bhosari Industrial Area Pune, 411 026, India Phone: (91-20) 27120 462 Fax: (91-20) 27129 158 E-mail: sales@amphenol-in.com JAPAN Amphenol Japan Mil/Aero & Industrial 471-1, Deba, Ritto-city Shiga 520-3041, Japan Phone: 81-77-553-8501 Fax: 81-77-551-2200 ITALY & REST OF EUROPE Amphenol Italia S.p.A. Via Barbaiana 5 20020 Lainate (Milano), Italy Phone: 39-02-932541 Fax: 39-02-93254444 E-mail: info@amphenol-it.com Multiple Points of Contact Provide Superior Electrical Capability * 14-70 points of contact per mated contact * Stable, low resistance - 20 milliohms max. * Redundant current paths results in lower total resistance * Proven electrical and gas tight contact sites Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. (c) 2010 Amphenol Corp. Printed by DP 5/2010 Amphenol Low Mating Force Rectangular Connectors MIL-DTL-55302 (M55302/166 thru /172) Amphenol's Low Mating Force Connectors are well known in the connector arena - with proven performance on the ground, in the air, and at sea. - In service for over 25 years, with over 50 million brush contacts fielded; and qualified for use on M1A2 Abrams, F-16 Falcon, F/A-22 Raptor, F-35 Lightning II, AIM-132 ASRAAM and many more applications. Four Standard Body Styles Mother Board Input/Output Daughter Board PC ("Right Angle Mother Board", "Card Extender") Key Connector Features * 0.100 inch center to center, square grid contact spacing * Application flexibility (parallel boards, perpendicular boards, wire to board, end to end boards, card extenders * 2, 3 and 4 row contact arrangements with 10 to 100 contacts per row in one contact per row increments * Military versions meet MIL-DTL-55302/166 through /172 * Termination versatility; straight & 90 PCB stud, wire wrap & crimp * Options on termination lengths and plating * Front release/front removable contacts in Mother Board, Daughter Board and PC version; rear release/rear removable crimp contacts (size 22D) or printed circuit board pins provided with Input/Output connectors * Accessories available for latching and polarization * Up to 256 keyed, mating polarizations available * Hybrids available - mix signal with power, RF or fiber optics * Smaller sized connector designs with as few as 5 contacts per row * RoHS compliant versions are available, consult pheno l Am Amphenol Aerospace for more information oHS Unmated Input/Output and PC Connector U E Performance C R E /2 002 / 95 / * voltage rating: SL 70,000 ft. 1300 325 * one and one-half ounce max. average contact engaging/ separating forces * 7 million average contact resistance for row A contacts * (Resistance will vary depending on the point of measurement and the length of the contact.) * 3 ampere - PCB contacts; 5 ampere - wire wrap / crimp contacts * -65C to +125C temperature rating * 5 gigaohms minimum insulation resistance Materials * Connector Body - Glass-filled thermoplastic molding material in accordance with MIL-M-24519 type GPT-15F and/or Grade B, * Class 15 of MIL-P-46161 (UL94V-O) * Polarization Keys - Glass-filled acetal plastic molding material in accordance with MIL-P-46137 * Locking Screw/Mounting Bushing - Corrosion resistant steel AISI 300 types passivated in accordance with QQ-P-35 An Input/Output and Mother Board Connector Contacts * Holders - Copper alloy in accordance with Federal Specification QQ-B-626 or SAE J463 * Wire - Berryllium copper in accordance with Federal Specification ASTM B197 * Sleeves - If applicable, stainless steel in accordance with AMS-5514 passivated in accordance with ASTM A967 1 1 Mated Mother Board and Daughter Board Connector Low Mating Force Rectangular Connectors selecting the correct mated connection DB to MB Mating Boards at Right Angles STANDARD FOUR BODY STYLES Mother Board Connector (MB) also can be referred to as a "Backplane" Connector * Straight PCB stud or Wire wrap termination * Mates with: Daughter board or I/O connectors PRINTED CIRCUIT BOARDS DB BRUSH CONNECTORS MB Daughter Board Connector (DB) also can be referred to as a "Module Connector" * 90 PCB stud * Mates with: Mother board or PC connectors MB to I/O-C Discrete Wires to PCB Printed Circuit Connector (PC) also can be referred to as a "Right Angle Mother board Connector or a "Card Extender Connector" * 90 PCB stud * Mates with: I/O or Daughter board connectors INDIVIDUAL WIRES I/O-C PRINTED CIRCUIT BOARD BRUSH CONNECTORS MB Input/Output Connector (I/O) also can be referred to as a "Cable Connector" * I/O-C has rear removable crimp contacts * I/O-P has round PCB stud solder contacts * Mates with: Mother board or PC connectors MB to I/O-P Mating Parallel Boards I/O-P PRINTED CIRCUIT BOARDS BRUSH CONNECTORS MB PC to I/O-C Discrete Wires to PCB PC to DB Mating Boards End to End BRUSH CONNECTORS DB BRUSH CONNECTORS PC PC PRINTED CIRCUIT BOARD PRINTED CIRCUIT BOARDS 2 2 I/O-C INDIVIDUAL WIRES Low Mating Force Rectangular Connectors how to order (military types) MB, DB, PC Connectors Military Part Number Ordering Procedure IO Connectors Military Part Number Ordering Procedure Example part number M55302/166A10X1 is shown as follows: Example part number M55302/169A101 is shown as follows: M55302 /166 A 10 X 1 M55302 Body Type/ Contact Style /169 A 10 1 Body Type Number of Rows Number of Rows Number of Contacts per Row Number of Contacts per Row Tail Length Contact Type/Finish Tail Finish Body Type/Contact Style /166 designates MB-P (Mother Board, Printed Circuit Board Termination) /167 designates MB-W (Mother Board, Wire-wrap Contacts) /168 designates PC (Printed Circuit, 90 Printed Circuit Board Termination) /170 designates DB (Daughter Board, 90 Printed Circuit Board Termination) Number of Rows A - 2 Rows B - 3 Rows C - 4 Rows Number of Contacts per Row Contact counts per row range from 10 to 100 Body Type /169 designates IO (Input/Output) (Contact type/finish is last digit of IO part number - see list of options below) Number of Rows A - 2 Rows B - 3 Rows C - 4 Rows Number of Contacts per Row Contact counts per row range from 10 to 100 (Only 2 digits permitted in this space; for 100 contacts per row, use 00) Contact Type/Finish 1 Crimp contact - Tin lead per MIL-P-81728, 50 to 70% tin, .0001 min. thick over copper 2 Crimp contact - Gold per MIL-G-45204, type II, grade C, class 1 over copper 3 Connectors supplied less contacts 4 PCB contacts installed with .145 .025 stickout - Tin lead per MIL-P-81728, 50 to 70% tin, .0001 min. thick over copper (Reference "J" Dimension on connector drawing on page 16). (Only 2 digits permitted in this space; for 100 contacts per row, use 00) Tail Length MB-P (PCB Termination)* MB-W** (Wire-wrap) W - .222 .025 X - .300 .025 Y - .145 .025 Z - .113 .025 Y - .700 .025 Z - .542 .025 DB* PC* X - .300 .025 Y - .150 .025 Z - .120 .025 To Order IO Contacts (For use with connectors less contacts) M55302/171-1 suffix designates crimp well finish Crimp well finish 1 Crimp contact - Tin lead per MIL-P-81728, 50 to 70% tin, .0001 min. thick over copper 2 Crimp contact - Gold per MIL-G-45204, type II, grade C class 1 over copper Y - .150 +.035 -.025 Z - .095 +.035 -.025 * Reference "J" Dimension on all connector drawings in this catalog. ** For MB-W only: Reference "H" Dimension on connector drawing on page 8. Tail Finish 1 Tin lead per MIL-P-81728, 50 to 70% tin, .0001 min. thick over copper 2 Gold per MIL-G-45204, type II, grade C, class 00 HS Ro (01 for MB-W) over nickel per QQ-N-290 pheno l Am C E U To order Accessories, see page 5. E /2 002 / 95 / 3 Low Mating Force Rectangular Connectors how to order (commercial types) MB, DB, I/O, PC Connectors Proprietary Part Number Ordering Procedure Variation Suffix (Stickout values below apply to "J" dimension referenced on individual connector catalog pages.) Example part number MB2-120P- ( ) is shown as follows: MB 2- 120 P (700) -( ) Body Type (701) Number of Rows Total Number of Contacts Gold plate in accordance with MIL-G-45204, type II, .000030 min. thick gold (.000050 for solderless wrap) over .000050 min. thick nickel (standard termination length) Gold plate in accordance with MIL-G-45204, type II, .000050 min. thick gold over .00015 min. thick copper (standard termination length) Termination Style (702) (703) PCB stud stickout of .145, Sn/Ni plate, MB-P Au/Ni [same as (700)], PCB stud stickout of .145, MB-P Variation Suffix (704) (705) Au/Cu [same as (701)], PCB stud stickout of .145, MB-P 90 PCB stud, .120 stickout. Sn/Ni plate, DB (706) (707) Au/Ni [same as (700)], 90 PCB stud .120 stickout, DB Au/Cu [same as (701)], 90 PCB .120 stickout, DB (709) PCB stud stickout of .300 DB (90), .300 MB-P & .335 IO-P, Sn/Ni plate (710) Solderless wrap, .025 sq., .665 stickout, Sn/Ni plate, MB-W (711) Solderless wrap, .025 sq., .665 stickout, Au/Ni, [same as (700)], MB-W (713) (714) PCB stud stickout of .060, Sn/Ni plate, IO-P 90 PCB stud stickout of .150, Sn/Ni plate, PC & DB (715) Solderless wrap, .025 sq., .665 stickout, Au/Cu [same as (701)], MB-W (716) (717) 90 PCB stud stickout of .085 matte tin, DB 90 PCB stud stickout of .095 matte tin, PC (718) (719) 90 PCB stud stickout of .120 matte tin, DB PCB stud stickout of .300 MB-P & .335 IO-P, matte tin (720) (721) PCB stud stickout of .060 matte tin, IO-P PCB stud stickout of .500, Sn/Ni plate, IO-P (722) (723) (724) PCB stud stickout of .356 matte tin, MB-P PCB stud stickout of .192, Sn/Ni plate, MB-P 90 PCB stud stickout of .095, RTV potted rear, Sn/Ni plate, PC Body Type MB designates Mother Board DB designates Daughter Board I/O designates Input/Output PC designates Printed Circuit Number of Rows 2, 3 or 4 rows Total Number of Contacts See Contact Arrangements, pages 8 and 9 Standard Termination Style (Stickout values below apply to "J" dimension referenced on individual connector catalog pages). MBX-XXXP Straight PCB stud, .021 dia, .113 .025 stickout, Sn/Ni plate MBX-XXXW Solderless wrap, .025 sq., .507 .025 stickout, Sn/Ni plate DBX-XXXP 90 PCB stud, .021 dia, .085 .025 stickout, Sn/Ni plate IOX-XXXC Crimp, rear removable contact, size 22D wire well, Sn/Ni plate (725) 90 PCB stud stickout of .120, RTV potted rear, Sn/Ni plate, DB IOX-XXXP PCB stud, .021 dia, .145 .025 stickout, Sn/Ni plate (726) 90 PCB stud stickout of .150, RTV potted rear, Sn/Ni plate, PC & DB PCX-XXXP 90 PCB stud, .021 dia., .095 stickout -.025 Sn/Ni plate (727) PCB stud stickout of .145, RTV potted rear, Sn/Ni plate, MB-P (728) PCB stud stickout of .145, Au/Ni, [same as (700)], RTV potted rear, MB-P (729) 90 PCB stud stickout of .120, Au/Ni, [same as (700)], RTV potted rear, DB 90 PCB stud stickout of .150, Au/Ni, [same as (700) above], PC and DB PCB stud stickout of .145, matte tin, MB-P pheno l Am (730) U C HS Ro E LEGEND: Sn/Ni designates Tin over Nickel Au/Ni designates Gold over Nickel Au/Cu designates Gold over Copper +.035 E /2 002 / 95 / SnPb/Cu designates Tin-Lead over Copper (731) Variation Suffixes continued on next page. 4 Low Mating Force Rectangular Connectors how to order (commercial types)/accessories MB, DB, I/O, PC Connectors Proprietary Part Number Ordering Procedure Variation Suffix, cont. (732) (733) (734) (735) (736) (737) (738) (739) (740) (741) (742) (743) (744) (746) (747) (748) (749) PCB stud stickout of .300 DB (90), .300 MB-P and .335 IO-P, Au/Cu [same as (701)], PCB stud stickout of .421, matte tin, MB-P Solderless wrap .025 sq.; .665 stickout, Au/Ni, [same as (700)], RTV potted rear, MB-W RTV potted rear, standard termination length, Au/Ni, [same as (700)] RTV potted rear, standard termination length, Sn/Ni [use (724) for PC] PCB stud stickout of .300 DB (90), .300 MB-P and .335 IO-P, Au/Ni, [same as (700)], RTV potted rear PCB stud stickout of .192 SnPb/Cu (Mil-Spec), MB-P PCB stud stickout of .300 DB (90), .300 MB-P and .335 IO-P;, RTV potted rear, Sn/Ni Solderless wrap .025 sq.; .665 stickout, Sn/Ni, RTV potted rear, MB-W Solderless wrap .025 sq.; .280 stickout, Au/Ni, [same as (700)], MB-W PCB .145, Au/Ni, [same as (700)], epoxy potted rear, MB-P 90 PCB .120, Au/Ni, [same as (700)], epoxy potted rear, DB 90 PCB .120, Au/Ni, [same as (700)], (MIL-Spec), epoxy potted rear, DB 90 PCB .120, SnPb/Cu, (MIL-Spec), epoxy potted rear, DB PCB stud stickout of .200, Sn/Ni, IO-P PCB stud stickout of .145, Sn/Ni, epoxy potted rear, MB-P PCB, epoxy potted rear, standard termination length, Sn/Ni (750) PCB stud stickout of .172 termination, Au/Ni, [same as (700)], RTV potted rear, MB-P 90 PCB stud stickout of .150, Sn/Ni, epoxy potted rear, PC Au/Ni, epoxy potted rear, standard termination length Solderless wrap .025 sq.; .665 stickout, Au/Ni, [same as (700)], epoxy potted rear, MB-W PCB stud stickout of .172 termination, SnPb/Cu (MIL-Spec), MB-P PCB stud, .391 stickout, matte tin, MB-P (751) (752) (753) (754) (757) (758) PCB stud, .172 stickout, Au/Ni, [same as (700)], epoxy potted rear, MB-P (760) (761) PCB stud, .192 stickout, Au/Ni (Mil-Spec), MB-P 90 PCB stud, .120 stickout, Sn/Ni, epoxy potted rear, DB PCB stud, .145 stickout, Au/Ni (Mil-Spec), epoxy potted rear, MB-P PCB stud, .145 stickout, SnPb/Cu (Mil-Spec), epoxy potted rear, MB-P 90 PCB stud, .150 stickout, SnPb/Cu (Mil-Spec), epoxy potted rear, DB & PC PCB stud, stickout of .300 DB (90), .300 MB-P, SnPb/ Cu (Mil-Spec), epoxy potted rear 90 PCB stud, .120 stickout, Au/Ni (Mil-Spec), epoxy potted rear, DB PCB stud, .192 stickout, Au/Ni (Mil-Spec), epoxy potted rear, MB-P PCB stud, .172 stickout, Au/Ni (Mil-Spec), MB-P (762) (763) (764) (765) (766) (767) (768) (769) (770) (773) 90 PCB stud, .200 stickout, Au/Ni (Mil-Spec), DB 90 PCB stud, .260 stickout, Au/Ni (Mil-Spec), DB 90 PCB stud, .150 stickout, Au/Ni (Mil-Spec), RTV potted rear, PC & DB Accessories Amphenol(R) Low Mating Force Connectors are shipped less accessory items. Accessories may be ordered by either military or proprietary part numbers shown below: Accessory Item Series Military Part Number Proprietary Part Number Qty. Required Polarization Keys MB, DB, IO, PC M55302/78-02 10-285422-2 4* Locking/Mounting Bushing MB M55302/172-01 10-411196-3 2 Alternate Length Bushing (Longer) MB M55302/172-02 10-411196-5 2 Locking Bushing PC M55302/172-05 10-411196-4 2 Locking Screw, Plain M55302/172-04 10-502599 2 10-502599-1 2 Locking Screw, Slotted (Low Profile) IO IO IO Test Probe Kit MB, DB, IO, PC Locking Screw, Slotted M55302/172-03 - See pages 24-29 for more detailed information on these accessory items and how they are assembled into connectors. 5 10-502599-2 2 11-10400-22 1** * 4 Keys required per connector half, if used ** One kit per connector gender is recommended Low Mating Force Rectangular Connectors connector row and cavity identification, contact arrangements BRUSH CONNECTOR ROW AND CAVITY IDENTIFICATION Contact rows and cavities are identified with molded-in letters and numbers respectively and, depending on the connector style, are located either on the front, rear or both faces of the connector. See illustration at right. A 6 B 11 16 21 26 C D Note: The brand name of Bendix may appear molded-in on connectors. As manufacturing molds are remade, the correct Amphenol name will replace the former Bendix name. CONTACT ROWS AND CAVITIES ARE IDENTIFIED WITH MOLDED-IN LETTERS AND NUMBERS (FRONT FACE OF DAUGHTER BOARD SHOWN) As shown in the second illustration at right, row identification is always at the radius end and begins with Row "A". Contact cavity identification always starts at radius end and begins with cavity #6 and then every fifth cavity thereafter, except for arrangements consisting of 10 contacts per row, which lack numerals. Up to every 9 contact locations at the high numeral end of the contact row will not be identified. CONTACT B1 CONTACT C1 RADIUS END OF CONNECTOR CONTACT A1 (STARTING POINT OF IDENTIFICATION) ROW A ROW B ROW C DAUGHTER BOARD CONNECTOR ROW A ROW B ROW C Mother Board and PC Connectors Contact rows are identified on the front and rear faces. Contact cavities are identified on the rear face. Daughter Board Connectors Contact rows and cavities are identified on the front face. CIRCUIT BOARD Input/Output Connectors Contact rows and cavities are identified on the rear face. IDENTIFICATION STARTS AT THE RADIUS END OF THE CONNECTOR Contacts Contacts are supplied with MB, DB, IO and PC Connector Series assemblies as ordered. 2 ROW Front of Mother Board Connector, Rear of Input/Output Connector, Front of Printed Circuit Connector Rear of 90 Daughter Board Connector, Daughter Board Hole Pattern at F Rear of 90 Printed Circuit Connector, Hole Pattern at G AA .050 MOUNTING FEATURE 2 PLACES .100 TYP B1 A1 .100 .5375 2 PLACES AA MOUNTING FEATURE 2 PLACES .100 TYP F B1 A1 .100 .225 2 PLACES MOUNTING FEATURE 2 PLACES AA .200 TYP .100 TYP A1 B1 .100 .5375 2 PLACES Designates Basic Dimension. Consult Amphenol drawing for solderless wrap contact fixturing (datum) hole locations to facilitate connector alignment. 6 G 2 ROW 10 per Row Total Contacts AA 20 .900 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 1.400 1.900 2.400 2.900 3.400 3.900 4.400 4.900 5.400 5.900 6.400 6.900 7.400 7.900 8.400 8.900 9.400 9.900 31 Low Mating Force Rectangular Connectors contact arrangements, cont. Front of Mother Board Connector, Rear of Input/Output Connector, Front of Printed Circuit Connector AA .100 TYP MOUNTING FEATURE 2 PLACES .100 TYP C11 B A1 .100 TYP .5375 2 PLACES MOUNTING FEATURE 2 PLACES 3 ROW AA Rear of 90 Daughter Board Connector, Daughter Board Hole Pattern at F .100 TYP F .100 TYP .225 2 PLACES MOUNTING FEATURE 2 PLACES AA .200 TYP Rear of 90 Printed Circuit Connector, Hole Pattern at G .100 TYP A1 B1 C1 .5375 2 PLACES Front of Mother Board Connector, Rear of Input/Output Connector, Front of Printed Circuit Connector .100 TYP 4 ROW G AA .150 MOUNTING FEATURE 2 PLACES .100 TYP D1 C1 B1 A1 .100 TYP .5375 2 PLACES AA Rear of 90 Daughter Board Connector, Daughter Board Hole Pattern at F .100 TYP C1 B1 A1 MOUNTING FEATURE 2 PLACES .100 TYP .100 TYP F D1 C1 B1 A1 .100 .225 2 PLACES Rear of 90 Printed Circuit Connector, Hole Pattern at G MOUNTING FEATURE 2 PLACES AA .200 TYP .100 TYP A1 B1 C1 D1 .100 TYP .5375 2 PLACES Designates Basic Dimension. Consult Amphenol drawing for solderless wrap contact fixturing (datum) hole locations to facilitate connector alignment. 7 G 3 ROW 10 per Row Total Contacts AA 30 45 60 75 90 105 120 135 150 165 180 195 210 225 240 255 270 285 300 .900 1.400 1.900 2.400 2.900 3.400 3.900 4.400 4.900 5.400 5.900 6.400 6.900 7.400 7.900 8.400 8.900 9.400 9.900 4 ROW 10 Per Row Total Contacts AA 40 60 80 100 .900 1.400 1.900 2.400 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 2.900 3.400 3.900 4.400 4.900 5.400 5.900 6.400 6.900 7.400 7.900 8.400 8.900 9.400 9.900 Low Mating Force mother board connector A B C +.002 .365 -.007 .193 MAX +.005 .122 -.000 2 PLACES .010 M -D-X- H K X D M MINUS .010 4-40 UNC-2B 4-40 UNC-2A J G .020 M LOCKING/MOUNTING BUSHING (10-411196-3) FOR MATING WITH INPUT/OUTPUT CONNECTOR, ACCESSORY ITEM** (See page 27 for alternate mounting variations for Mother Board Connectors). .365 .200 .025 .350 .025 ALTERNATE LENGTH (10-411196-5) MATES WITH DB AND IO SERIES CONNECTORS Notes: When mating with DB connector, a total of .035 inch minimum radial pilot is available for connector body alignment. Description All dimensions for reference only. Polarization keys are not supplied as part of MB Connector Series assemblies. See Accessories How to Order, page 5 and further description, page 24. Round PCB Stud Solder Termination ** Locking/mounting bushings are not supplied as part of MB Connector Series assemblies. See Accessories How to Order, page 5 and further description on page 27. Square Solderless Wrap Termination Designates Basic Dimension Consult Amphenol drawing for solderless wrap contact fixturing (datum) hole locations to facilitate connector alignment. Contact Data Termination H Style .020 Letter P .148 P-(702) .180 P-(709) .335 W .542 W-(710) .700 J .020 K .002 .113 .145 .300 .507 .021 Dia. .021 Dia. .021 Dia. .025 Sq. .665 .025 Sq. NOTE: Other variations available - see pages 4 and 5, or consult Amphenol Aerospace. 8 Low Mating Force mother board connector 2 row contact arrangements Number of Contacts MB Number* A Max. B C Max. G Min. 020 022 024 026 028 030 032 034 036 038 040 042 044 046 048 050 052 054 056 058 060 062 064 066 068 070 072 074 076 078 080 082 084 086 088 090 092 094 096 098 100 102 104 106 108 110 MB2-020(*) MB2-022(*) MB2-024(*) MB2-026(*) MB2-028(*) MB2-030(*) MB2-032(*) MB2-034(*) MB2-036(*) MB2-038(*) MB2-040(*) MB2-042(*) MB2-044(*) MB2-046(*) MB2-048(*) MB2-050(*) MB2-052(*) MB2-054(*) MB2-056(*) MB2-058(*) MB2-060(*) MB2-062(*) MB2-064(*) MB2-066(*) MB2-068(*) MB2-070(*) MB2-072(*) MB2-074(*) MB2-076(*) MB2-078(*) MB2-080(*) MB2-082(*) MB2-084(*) MB2-086(*) MB2-088(*) MB2-090(*) MB2-092(*) MB2-094(*) MB2-096(*) MB2-098(*) MB2-100(*) MB2-102(*) MB2-104(*) MB2-106(*) MB2-108(*) MB2-110(*) 2.295 2.395 2.495 2.595 2.695 2.795 2.895 2.995 3.095 3.195 3.295 3.395 3.495 3.595 3.695 3.795 3.895 3.995 4.095 4.195 4.295 4.395 4.495 4.595 4.695 4.795 4.895 4.995 5.095 5.195 5.295 5.395 5.495 5.595 5.695 5.795 5.895 5.995 6.095 6.195 6.295 6.395 6.495 6.595 6.695 6.795 1.975 2.075 2.175 2.275 2.375 2.475 2.575 2.675 2.775 2.875 2.975 3.075 3.175 3.275 3.375 3.475 3.575 3.675 3.775 3.875 3.975 4.075 4.175 4.275 4.375 4.475 4.575 4.675 4.775 4.875 4.975 5.075 5.175 5.275 5.375 5.475 5.575 5.675 5.775 5.875 5.975 6.075 6.175 6.275 6.375 6.475 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 1.040 1.140 1.240 1.340 1.440 1.540 1.640 1.740 1.840 1.940 2.040 2.140 2.240 2.340 2.440 2.540 2.640 2.740 2.840 2.940 3.040 3.140 3.240 3.340 3.440 3.540 3.640 3.740 3.840 3.940 4.040 4.140 4.240 4.340 4.440 4.540 4.640 4.740 4.840 4.940 5.040 5.140 5.240 5.340 5.440 5.540 Number of Contacts MB Number* A Max. B C Max. G Min. 112 114 116 118 120 122 124 126 128 130 132 134 136 138 140 142 144 146 148 150 152 154 156 158 160 162 164 166 168 170 172 174 176 178 180 182 184 186 188 190 192 194 196 198 200 MB2-112(*) MB2-114(*) MB2-116(*) MB2-118(*) MB2-120(*) MB2-122(*) MB2-124(*) MB2-126(*) MB2-128(*) MB2-130(*) MB2-132(*) MB2-134(*) MB2-136(*) MB2-138(*) MB2-140(*) MB2-142(*) MB2-144(*) MB2-146(*) MB2-148(*) MB2-150(*) MB2-152(*) MB2-154(*) MB2-156(*) MB2-158(*) MB2-160(*) MB2-162(*) MB2-164(*) MB2-166(*) MB2-168(*) MB2-170(*) MB2-172(*) MB2-174(*) MB2-176(*) MB2-178(*) MB2-180(*) MB2-182(*) MB2-184(*) MB2-186(*) MB2-188(*) MB2-190(*) MB2-192(*) MB2-194(*) MB2-196(*) MB2-198(*) MB2-200(*) 6.895 6.995 7.095 7.195 7.295 7.395 7.495 7.595 7.695 7.795 7.895 7.995 8.095 8.195 8.295 8.395 8.495 8.595 8.695 8.795 8.895 8.995 9.095 9.195 9.295 9.395 9.495 9.595 9.695 9.795 9.895 9.995 10.095 10.195 10.295 10.395 10.495 10.595 10.695 10.795 10.895 10.995 11.095 11.195 11.295 6.575 6.675 6.775 6.875 6.975 7.075 7.175 7.275 7.375 7.475 7.575 7.675 7.775 7.875 7.975 8.075 8.175 8.275 8.375 8.475 8.575 8.675 8.775 8.875 8.975 9.075 9.175 9.275 9.375 9.475 9.575 9.675 9.775 9.875 9.975 10.075 10.175 10.275 10.375 10.475 10.575 10.675 10.775 10.875 10.975 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 5.640 5.740 5.840 5.940 6.040 6.140 6.240 6.340 6.440 6.540 6.640 6.740 6.840 6.940 7.040 7.140 7.240 7.340 7.440 7.540 7.640 7.740 7.840 7.940 8.040 8.140 8.240 8.340 8.440 8.540 8.640 8.740 8.840 8.940 9.040 9.140 9.240 9.340 9.440 9.540 9.640 9.740 9.840 9.940 10.040 *See How to Order, pages 3, 4 and 5. 9 Low Mating Force mother board connector 3 row contact arrangements Number of Contacts MB Number* A Max. B C Max. G Min. 030 033 036 039 042 045 048 051 054 057 060 063 066 069 072 075 078 081 084 087 090 093 096 099 102 105 108 111 114 117 120 123 126 129 132 135 138 141 144 147 150 153 156 159 162 165 MB3-030(*) MB3-033(*) MB3-036(*) MB3-039(*) MB3-042(*) MB3-045(*) MB3-048(*) MB3-051(*) MB3-054(*) MB3-057(*) MB3-060(*) MB3-063(*) MB3-066(*) MB3-069(*) MB3-072(*) MB3-075(*) MB3-078(*) MB3-081(*) MB3-084(*) MB3-087(*) MB3-090(*) MB3-093(*) MB3-096(*) MB3-099(*) MB3-102(*) MB3-105(*) MB3-108(*) MB3-111(*) MB3-114(*) MB3-117(*) MB3-120(*) MB3-123(*) MB3-126(*) MB3-129(*) MB3-132(*) MB3-135(*) MB3-138(*) MB3-141(*) MB3-144(*) MB3-147(*) MB3-150(*) MB3-153(*) MB3-156(*) MB3-159(*) MB3-162(*) MB3-165(*) 2.295 2.395 2.495 2.595 2.695 2.795 2.895 2.995 3.095 3.195 3.295 3.395 3.495 3.595 3.695 3.795 3.895 3.995 4.095 4.195 4.295 4.395 4.495 4.595 4.695 4.795 4.895 4.995 5.095 5.195 5.295 5.395 5.495 5.595 5.695 5.795 5.895 5.995 6.095 6.195 6.295 6.395 6.495 6.595 6.695 6.795 1.975 2.075 2.175 2.275 2.375 2.475 2.575 2.675 2.775 2.875 2.975 3.075 3.175 3.275 3.375 3.475 3.575 3.675 3.775 3.875 3.975 4.075 4.175 4.275 4.375 4.475 4.575 4.675 4.775 4.875 4.975 5.075 5.175 5.275 5.375 5.475 5.575 5.675 5.775 5.875 5.975 6.075 6.175 6.275 6.375 6.475 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 1.040 1.140 1.240 1.340 1.440 1.540 1.640 1.740 1.840 1.940 2.040 2.140 2.240 2.340 2.440 2.540 2.640 2.740 2.840 2.940 3.040 3.140 3.240 3.340 3.440 3.540 3.640 3.740 3.840 3.940 4.040 4.140 4.240 4.340 4.440 4.540 4.640 4.740 4.840 4.940 5.040 5.140 5.240 5.340 5.440 5.540 Number of Contacts MB Number* A Max. B C Max. G Min. 168 171 174 177 180 183 186 189 192 195 198 201 204 207 210 213 216 219 222 225 228 231 234 237 240 243 246 249 252 255 258 261 264 267 270 273 276 279 282 285 288 291 294 297 300 MB3-168(*) MB3-171(*) MB3-174(*) MB3-177(*) MB3-180(*) MB3-183(*) MB3-186(*) MB3-189(*) MB3-192(*) MB3-195(*) MB3-198(*) MB3-201(*) MB3-204(*) MB3-207(*) MB3-210(*) MB3-213(*) MB3-216(*) MB3-219(*) MB3-222(*) MB3-225(*) MB3-228(*) MB3-231(*) MB3-234(*) MB3-237(*) MB3-240(*) MB3-243(*) MB3-246(*) MB3-249(*) MB3-252(*) MB3-255(*) MB3-258(*) MB3-261(*) MB3-264(*) MB3-267(*) MB3-270(*) MB3-273(*) MB3-276(*) MB3-279(*) MB3-282(*) MB3-285(*) MB3-288(*) MB3-291(*) MB3-294(*) MB3-297(*) MB3-300(*) 6.895 6.995 7.095 7.195 7.295 7.395 7.495 7.595 7.695 7.795 7.895 7.995 8.095 8.195 8.295 8.395 8.495 8.595 8.695 8.795 8.895 8.995 9.095 9.195 9.295 9.395 9.495 9.595 9.695 9.795 9.895 9.995 10.095 10.195 10.295 10.395 10.495 10.595 10.695 10.795 10.895 10.995 11.095 11.195 11.295 6.575 6.675 6.775 6.875 6.975 7.075 7.175 7.275 7.375 7.475 7.575 7.675 7.775 7.875 7.975 8.075 8.175 8.275 8.375 8.475 8.575 8.675 8.775 8.875 8.975 9.075 9.175 9.275 9.375 9.475 9.575 9.675 9.775 9.875 9.975 10.075 10.175 10.275 10.375 10.475 10.575 10.675 10.775 10.875 10.975 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 5.640 5.740 5.840 5.940 6.040 6.140 6.240 6.340 6.440 6.540 6.640 6.740 6.840 6.940 7.040 7.140 7.240 7.340 7.440 7.540 7.640 7.740 7.840 7.940 8.040 8.140 8.240 8.340 8.440 8.540 8.640 8.740 8.840 8.940 9.040 9.140 9.240 9.340 9.440 9.540 9.640 9.740 9.840 9.940 10.040 *See How to Order, pages 3, 4 and 5. 10 Low Mating Force mother board connector 4 row contact arrangements Number of Contacts MB Number* A Max. B C Max. G Min. 040 044 048 052 056 060 064 068 072 076 080 084 088 092 096 100 104 108 112 116 120 124 128 132 136 140 144 148 152 156 160 164 168 172 176 180 184 188 192 196 200 204 208 212 216 220 MB4-040(*) MB4-044(*) MB4-048(*) MB4-052(*) MB4-056(*) MB4-060(*) MB4-064(*) MB4-068(*) MB4-072(*) MB4-076(*) MB4-080(*) MB4-084(*) MB4-088(*) MB4-092(*) MB4-096(*) MB4-100(*) MB4-104(*) MB4-108(*) MB4-112(*) MB4-116(*) MB4-120(*) MB4-124(*) MB4-128(*) MB4-132(*) MB4-136(*) MB4-140(*) MB4-144(*) MB4-148(*) MB4-152(*) MB4-156(*) MB4-160(*) MB4-164(*) MB4-168(*) MB4-172(*) MB4-176(*) MB4-180(*) MB4-184(*) MB4-188(*) MB4-192(*) MB4-196(*) MB4-200(*) MB4-204(*) MB4-208(*) MB4-212(*) MB4-216(*) MB4-220(*) 2.295 2.395 2.495 2.595 2.695 2.795 2.895 2.995 3.095 3.195 3.295 3.395 3.495 3.595 3.695 3.795 3.895 3.995 4.095 4.195 4.295 4.395 4.495 4.595 4.695 4.795 4.895 4.995 5.095 5.195 5.295 5.395 5.495 5.595 5.695 5.795 5.895 5.995 6.095 6.195 6.295 6.395 6.495 6.595 6.695 6.795 1.975 2.075 2.175 2.275 2.375 2.475 2.575 2.675 2.775 2.875 2.975 3.075 3.175 3.275 3.375 3.475 3.575 3.675 3.775 3.875 3.975 4.075 4.175 4.275 4.375 4.475 4.575 4.675 4.775 4.875 4.975 5.075 5.175 5.275 5.375 5.475 5.575 5.675 5.775 5.875 5.975 6.075 6.175 6.275 6.375 6.475 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 1.040 1.140 1.240 1.340 1.440 1.540 1.640 1.740 1.840 1.940 2.040 2.140 2.240 2.340 2.440 2.540 2.640 2.740 2.840 2.940 3.040 3.140 3.240 3.340 3.440 3.540 3.640 3.740 3.840 3.940 4.040 4.140 4.240 4.340 4.440 4.540 4.640 4.740 4.840 4.940 5.040 5.140 5.240 5.340 5.440 5.540 Number of Contacts MB Number* A Max. B C Max. G Min. 224 228 232 236 240 244 248 252 256 260 264 268 272 276 280 284 288 292 296 300 304 308 312 316 320 324 328 332 336 340 344 348 352 356 360 364 368 372 376 380 384 388 392 396 400 MB4-224(*) MB4-228(*) MB4-232(*) MB4-236(*) MB4-240(*) MB4-244(*) MB4-248(*) MB4-252(*) MB4-256(*) MB4-260(*) MB4-264(*) MB4-268(*) MB4-272(*) MB4-276(*) MB4-280(*) MB4-284(*) MB4-288(*) MB4-292(*) MB4-296(*) MB4-300(*) MB4-304(*) MB4-308(*) MB4-312(*) MB4-316(*) MB4-320(*) MB4-324(*) MB4-328(*) MB4-332(*) MB4-336(*) MB4-340(*) MB4-344(*) MB4-348(*) MB4-352(*) MB4-356(*) MB4-360(*) MB4-364(*) MB4-368(*) MB4-372(*) MB4-376(*) MB4-380(*) MB4-384(*) MB4-388(*) MB4-392(*) MB4-396(*) MB4-400(*) 6.895 6.995 7.095 7.195 7.295 7.395 7.495 7.595 7.695 7.795 7.895 7.995 8.095 8.195 8.295 8.395 8.495 8.595 8.695 8.795 8.895 8.995 9.095 9.195 9.295 9.395 9.495 9.595 9.695 9.795 9.895 9.995 10.095 10.195 10.295 10.395 10.495 10.595 10.695 10.795 10.895 10.995 11.095 11.195 11.295 6.575 6.675 6.775 6.875 6.975 7.075 7.175 7.275 7.375 7.475 7.575 7.675 7.775 7.875 7.975 8.075 8.175 8.275 8.375 8.475 8.575 8.675 8.775 8.875 8.975 9.075 9.175 9.275 9.375 9.475 9.575 9.675 9.775 9.875 9.975 10.075 10.175 10.275 10.375 10.475 10.575 10.675 10.775 10.875 10.975 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 5.640 5.740 5.840 5.940 6.040 6.140 6.240 6.340 6.440 6.540 6.640 6.740 6.840 6.940 7.040 7.140 7.240 7.340 7.440 7.540 7.640 7.740 7.840 7.940 8.040 8.140 8.240 8.340 8.440 8.540 8.640 8.740 8.840 8.940 9.040 9.140 9.240 9.340 9.440 9.540 9.640 9.740 9.840 9.940 10.040 *See How to Order, pages 3, 4 and 5. 11 Low Mating Force daughter board connector +.005 .096 -.000 DIA. 2 SIDES A B .010 M -D- AA .115 H .285 .005 C J K Y D M MINUS .010 .220 x .075 DEEP 2 PLACES (FOR HEX NUT .187 MAX. ACROSS FLATS, .205 MIN. ACROSS CORNERS) -Y- +.005 .075 -.000 REF .020 M H .115 C .056 CENTER OF ROW A CONTACTS .005 MATES WITH MB AND PC SERIES CONNECTORS Notes: When mating with MB or PC connector, a total of .035 inch minimum radial pilot is available for connector body alignment. Description All dimensions for reference only. Polarization keys are not supplied as part of DB Connector Series assemblies. See Accessories How to Order, page 5 and further description, page 24. Designates Basic Dimension Round PCB Stud, 90 Solder Termination Contact Data Termination Arrangement Style Row Letter P A P B P C P D P-(705) A P-(705) B P-(705) C P-(705) D P-(709) A P-(709) B P-(709) C P-(709) D J .020 K .002 .085 .085 .085 .085 .120 .120 .120 .120 .300 .300 .300 .300 .021 Dia. .021 Dia. .021 Dia. .021 Dia. .021 Dia. .021 Dia. .021 Dia. .021 Dia. .021 Dia. .021 Dia. .021 Dia. .021 Dia. NOTE: Other variations available - see pages 4 and 5, or consult Amphenol Aerospace. 12 Low Mating Force daughter board connector 2 row contact arrangements Number of Contacts DB Number* A Max. B C Max. H Max. AA 020 022 024 026 028 030 032 034 036 038 040 042 044 046 048 050 052 054 056 058 060 062 064 066 068 070 072 074 076 078 080 082 084 086 088 090 092 094 096 098 100 102 104 106 108 110 DB2-020P DB2-022P DB2-024P DB2-026P DB2-028P DB2-030P DB2-032P DB2-034P DB2-036P DB2-038P DB2-040P DB2-042P DB2-044P DB2-046P DB2-048P DB2-050P DB2-052P DB2-054P DB2-056P DB2-058P DB2-060P DB2-062P DB2-064P DB2-066P DB2-068P DB2-070P DB2-072P DB2-074P DB2-076P DB2-078P DB2-080P DB2-082P DB2-084P DB2-086P DB2-088P DB2-090P DB2-092P DB2-094P DB2-096P DB2-098P DB2-100P DB2-102P DB2-104P DB2-106P DB2-108P DB2-110P 1.680 1.780 1.880 1.980 2.080 2.180 2.280 2.380 2.480 2.580 2.680 2.780 2.880 2.980 3.080 3.180 3.280 3.380 3.480 3.580 3.680 3.780 3.880 3.980 4.080 4.180 4.280 4.380 4.480 4.580 4.680 4.780 4.880 4.980 5.080 5.180 5.280 5.380 5.480 5.580 5.680 5.780 5.880 5.980 6.080 6.180 1.350 1.450 1.550 1.650 1.750 1.850 1.950 2.050 2.150 2.250 2.350 2.450 2.550 2.650 2.750 2.850 2.950 3.050 3.150 3.250 3.350 3.450 3.550 3.650 3.750 3.850 3.950 4.050 4.150 4.250 4.350 4.450 4.550 4.650 4.750 4.850 4.950 5.050 5.150 5.250 5.350 5.450 5.550 5.650 5.750 5.850 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .900 1.000 1.100 1.200 1.300 1.400 1.500 1.600 1.700 1.800 1.900 2.000 2.100 2.200 2.300 2.400 2.500 2.600 2.700 2.800 2.900 3.000 3.100 3.200 3.300 3.400 3.500 3.600 3.700 3.800 3.900 4.000 4.100 4.200 4.300 4.400 4.500 4.600 4.700 4.800 4.900 5.000 5.100 5.200 5.300 5.400 Number of Contacts DB Number* A Max. B C Max. H Max. AA 112 114 116 118 120 122 124 126 128 130 132 134 136 138 140 142 144 146 148 150 152 154 156 158 160 162 164 166 168 170 172 174 176 178 180 182 184 186 188 190 192 194 196 198 200 DB2-112P DB2-114P DB2-116P DB2-118P DB2-120P DB2-122P DB2-124P DB2-126P DB2-128P DB2-130P DB2-132P DB2-134P DB2-136P DB2-138P DB2-140P DB2-142P DB2-144P DB2-146P DB2-148P DB2-150P DB2-152P DB2-154P DB2-156P DB2-158P DB2-160P DB2-162P DB2-164P DB2-166P DB2-168P DB2-170P DB2-172P DB2-174P DB2-176P DB2-178P DB2-180P DB2-182P DB2-184P DB2-186P DB2-188P DB2-190P DB2-192P DB2-194P DB2-196P DB2-198P DB2-200P 6.280 6.380 6.480 6.580 6.680 6.780 6.880 6.980 7.080 7.180 7.280 7.380 7.480 7.580 7.680 7.780 7.880 7.980 8.080 8.180 8.280 8.380 8.480 8.580 8.680 8.780 8.880 8.980 9.080 9.180 9.280 9.380 9.480 9.580 9.680 9.780 9.880 9.980 10.080 10.180 10.280 10.380 10.480 10.580 10.680 5.950 6.050 6.150 6.250 6.350 6.450 6.550 6.650 6.750 6.850 6.950 7.050 7.150 7.250 7.350 7.450 7.550 7.650 7.750 7.850 7.950 8.050 8.150 8.250 8.350 8.450 8.550 8.650 8.750 8.850 8.950 9.050 9.150 9.250 9.350 9.450 9.550 9.650 9.750 9.850 9.950 10.050 10.150 10.250 10.350 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 .545 5.500 5.600 5.700 5.800 5.900 6.000 6.100 6.200 6.300 6.400 6.500 6.600 6.700 6.800 6.900 7.000 7.100 7.200 7.300 7.400 7.500 7.600 7.700 7.800 7.900 8.000 8.100 8.200 8.300 8.400 8.500 8.600 8.700 8.800 8.900 9.000 9.100 9.200 9.300 9.400 9.500 9.600 9.700 9.800 9.900 *See How to Order, pages 3, 4 and 5 13 Low Mating Force daughter board connector 3 row contact arrangements Number of Contacts DB Number* A Max. B C Max. H Max. AA 030 033 036 039 042 045 048 051 054 057 060 063 066 069 072 075 078 081 084 087 090 093 096 099 102 105 108 111 114 117 120 123 126 129 132 135 138 141 144 147 150 153 156 159 162 165 DB3-030P DB3-033P DB3-036P DB3-039P DB3-042P DB3-045P DB3-048P DB3-051P DB3-054P DB3-057P DB3-060P DB3-063P DB3-066P DB3-069P DB3-072P DB3-075P DB3-078P DB3-081P DB3-084P DB3-087P DB3-090P DB3-093P DB3-096P DB3-099P DB3-102P DB3-105P DB3-108P DB3-111P DB3-114P DB3-117P DB3-120P DB3-123P DB3-126P DB3-129P DB3-132P DB3-135P DB3-138P DB3-141P DB3-144P DB3-147P DB3-150P DB3-153P DB3-156P DB3-159P DB3-162P DB3-165P 1.680 1.780 1.880 1.980 2.080 2.180 2.280 2.380 2.480 2.580 2.680 2.780 2.880 2.980 3.080 3.180 3.280 3.380 3.480 3.580 3.680 3.780 3.880 3.980 4.080 4.180 4.280 4.380 4.480 4.580 4.680 4.780 4.880 4.980 5.080 5.180 5.280 5.380 5.480 5.580 5.680 5.780 5.880 5.980 6.080 6.180 1.350 1.450 1.550 1.650 1.750 1.850 1.950 2.050 2.150 2.250 2.350 2.450 2.550 2.650 2.750 2.850 2.950 3.050 3.150 3.250 3.350 3.450 3.550 3.650 3.750 3.850 3.950 4.050 4.150 4.250 4.350 4.450 4.550 4.650 4.750 4.850 4.950 5.050 5.150 5.250 5.350 5.450 5.550 5.650 5.750 5.850 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .900 1.000 1.100 1.200 1.300 1.400 1.500 1.600 1.700 1.800 1.900 2.000 2.100 2.200 2.300 2.400 2.500 2.600 2.700 2.800 2.900 3.000 3.100 3.200 3.300 3.400 3.500 3.600 3.700 3.800 3.900 4.000 4.100 4.200 4.300 4.400 4.500 4.600 4.700 4.800 4.900 5.000 5.100 5.200 5.300 5.400 Number of Contacts DB Number* A Max. B C Max. H Max. AA 168 171 174 177 180 183 186 189 192 195 198 201 204 207 210 213 216 219 222 225 228 231 234 237 240 243 246 249 252 255 258 261 264 267 270 273 276 279 282 285 288 291 294 297 300 DB3-168P DB3-171P DB3-174P DB3-177P DB3-180P DB3-183P DB3-186P DB3-189P DB3-192P DB3-195P DB3-198P DB3-201P DB3-204P DB3-207P DB3-210P DB3-213P DB3-216P DB3-219P DB3-222P DB3-225P DB3-228P DB3-231P DB3-234P DB3-237P DB3-240P DB3-243P DB3-246P DB3-249P DB3-252P DB3-255P DB3-258P DB3-261P DB3-264P DB3-267P DB3-270P DB3-273P DB3-276P DB3-279P DB3-282P DB3-285P DB3-288P DB3-291P DB3-294P DB3-397P DB3-300P 6.280 6.380 6.480 6.580 6.680 6.780 6.880 6.980 7.080 7.180 7.280 7.380 7.480 7.580 7.680 7.780 7.880 7.980 8.080 8.180 8.280 8.380 8.480 8.580 8.680 8.780 8.880 8.980 9.080 9.180 9.280 9.380 9.480 9.580 9.680 9.780 9.880 9.980 10.080 10.180 10.280 10.380 10.480 10.580 10.680 5.950 6.050 6.150 6.250 6.350 6.450 6.550 6.650 6.750 6.850 6.950 7.050 7.150 7.250 7.350 7.450 7.550 7.650 7.750 7.850 7.950 8.050 8.150 8.250 8.350 8.450 8.550 8.650 8.750 8.850 8.950 9.050 9.150 9.250 9.350 9.450 9.550 9.650 9.750 9.850 9.950 10.050 10.150 10.250 10.350 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .475 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 .645 5.500 5.600 5.700 5.800 5.900 6.000 6.100 6.200 6.300 6.400 6.500 6.600 6.700 6.800 6.900 7.000 7.100 7.200 7.300 7.400 7.500 7.600 7.700 7.800 7.900 8.000 8.100 8.200 8.300 8.400 8.500 8.600 8.700 8.800 8.900 9.000 9.100 9.200 9.300 9.400 9.500 9.600 9.700 9.800 9.900 *See How to Order, pages 3, 4 and 5 14 Low Mating Force daughter board connector 4 row contact arrangements Number of Contacts DB Number* A Max. B C Max. H Max. AA 040 044 048 052 056 060 064 068 072 076 080 084 088 092 096 100 104 108 112 116 120 124 128 132 136 140 144 148 152 156 160 164 168 172 176 180 184 188 192 196 200 204 208 212 216 220 DB4-040P DB4-044P DB4-048P DB4-052P DB4-056P DB4-060P DB4-064P DB4-068P DB4-072P DB4-076P DB4-080P DB4-084P DB4-088P DB4-092P DB4-096P DB4-100P DB4-104P DB4-108P DB4-112P DB4-116P DB4-120P DB4-124P DB4-128P DB4-132P DB4-136P DB4-140P DB4-144P DB4-148P DB4-152P DB4-156P DB4-160P DB4-164P DB4-168P DB4-172P DB4-176P DB4-180P DB4-184P DB4-188P DB4-192P DB4-196P DB4-200P DB4-204P DB4-208P DB4-212P DB4-216P DB4-220P 1.680 1.780 1.880 1.980 2.080 2.180 2.280 2.380 2.480 2.580 2.680 2.780 2.880 2.980 3.080 3.180 3.280 3.380 3.480 3.580 3.680 3.780 3.880 3.980 4.080 4.180 4.280 4.380 4.480 4.580 4.680 4.780 4.880 4.980 5.080 5.180 5.280 5.380 5.480 5.580 5.680 5.780 5.880 5.980 6.080 6.180 1.350 1.450 1.550 1.650 1.750 1.850 1.950 2.050 2.150 2.250 2.350 2.450 2.550 2.650 2.750 2.850 2.950 3.050 3.150 3.250 3.350 3.450 3.550 3.650 3.750 3.850 3.950 4.050 4.150 4.250 4.350 4.450 4.550 4.650 4.750 4.850 4.950 5.050 5.150 5.250 5.350 5.450 5.550 5.650 5.750 5.850 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .900 1.000 1.100 1.200 1.300 1.400 1.500 1.600 1.700 1.800 1.900 2.000 2.100 2.200 2.300 2.400 2.500 2.600 2.700 2.800 2.900 3.000 3.100 3.200 3.300 3.400 3.500 3.600 3.700 3.800 3.900 4.000 4.100 4.200 4.300 4.400 4.500 4.600 4.700 4.800 4.900 5.000 5.100 5.200 5.300 5.400 Number of Contacts DB Number* 224 228 232 236 240 244 248 252 256 260 264 268 272 276 280 284 288 292 296 300 304 308 312 316 320 324 328 332 336 340 344 348 352 356 360 364 368 372 376 380 384 388 392 396 400 DB4-224P DB4-228P DB4-232P DB4-236P DB4-240P DB4-244P DB4-248P DB4-252P DB4-256P DB4-260P DB4-264P DB4-268P DB4-272P DB4-276P DB4-280P DB4-284P DB4-288P DB4-292P DB4-296P DB4-300P DB4-304P DB4-308P DB4-312P DB4-316P DB4-320P DB4-324P DB4-328P DB4-332P DB4-336P DB4-340P DB4-344P DB4-348P DB4-352P DB4-356P DB4-360P DB4-364P DB4-368P DB4-372P DB4-376P DB4-380P DB4-384P DB4-388P DB4-392P DB4-396P DB4-400P A Max. 6.280 5.950 6.380 6.050 6.480 6.150 6.580 6.250 6.680 6.350 6.780 6.450 6.880 6.550 6.980 6.650 7.080 6.750 7.180 6.850 7.280 6.950 7.380 7.050 7.480 7.150 7.580 7.250 7.680 7.350 7.780 7.450 7.780 7.550 7.980 7.650 8.080 7.750 8.180 7.850 8.280 7.950 8.380 8.050 8.480 8.150 8.580 8.250 8.680 8.350 8.780 8.450 8.880 8.550 8.980 8.650 9.080 8.750 9.180 8.850 9.280 8.950 9.380 9.050 9.480 9.150 9.580 9.250 9.680 9.350 9.450 9.780 9.880 9.550 9.980 9.650 10.080 9.750 10.180 9.850 10.280 9.950 10.380 10.050 10.480 10.150 10.580 10.250 10.680 10.350 *See How to Order, pages 3, 4 and 5 15 B C Max. H Max. AA .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .575 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 .745 5.500 5.600 5.700 5.800 5.900 6.000 6.100 6.200 6.300 6.400 6.500 6.600 6.700 6.800 6.900 7.000 7.100 7.200 7.300 7.400 7.500 7.600 7.700 7.800 7.900 8.000 8.100 8.200 8.300 8.400 8.500 8.600 8.700 8.800 8.900 9.000 9.100 9.200 9.300 9.400 9.500 9.600 9.700 9.800 9.900 Low Mating Force input/output connector A B C .540 MAX. .670 MAX. J K 4-40 UNC-2A .445 MAX. UNMATED FREE LENGTH .785 MAX. UNMATED FREE LENGTH .650 MAX. WHEN FULLY ASSEMBLED TO MATING CONNECTOR LOCKING SCREW 10-502599 ACCESSORY ITEM** .220 DIA. .31 MAX. WHEN FULLY ASSEMBLED TO MATING CONNECTOR LOCKING SCREW 10-502599-2 ACCESSORY ITEM** .220 DIA. MATES WITH MB AND PC SERIES CONNECTORS Notes: When mating with MB or PC connector, a total of .022 inch minimum radial pilot is available for connector body alignment. Description All dimensions for reference only. Crimp contact, wire well size 22D, supplied with IO Connector Series assemblies. Optional noble metal termination plating available. See How to Order, page 5. Rear Removable Crimp Contact Round PCB Stud Solder Termination Polarization keys are not supplied as part of IO Connector Series assemblies. See Accessories How to Order, page 5 and further description, page 24. Contact Data Termination Style Letter J .020 K .002 C N/A N/A P P-(713) P-(709) .145 .060 .335 .021 .021 .021 NOTE: Other variations available - see pages 4 and 5, or consult Amphenol Aerospace. ** Locking Screws are not supplied as part of IO Connector Series assemblies. See Accessories How to Order, page 5 and further description, page 29. 16 Low Mating Force input/output connector 2 row contact arrangements Number of Contacts IO Number* A Max. B C Max. 020 022 024 026 028 030 032 034 036 038 040 042 044 046 048 050 052 054 056 058 060 062 064 066 068 070 072 074 076 078 080 082 084 086 088 090 092 094 096 098 100 102 104 106 108 110 IO2-020(*) IO2-022(*) IO2-024(*) IO2-026(*) IO2-028(*) IO2-030(*) IO2-032(*) IO2-034(*) IO2-036(*) IO2-038(*) IO2-040(*) IO2-042(*) IO2-044(*) IO2-046(*) IO2-048(*) IO2-050(*) IO2-052(*) IO2-054(*) IO2-056(*) IO2-058(*) IO2-060(*) IO2-062(*) IO2-064(*) IO2-066(*) IO2-068(*) IO2-070(*) IO2-072(*) IO2-074(*) IO2-076(*) IO2-078(*) IO2-080(*) IO2-082(*) IO2-084(*) IO2-086(*) IO2-088(*) IO2-090(*) IO2-092(*) IO2-094(*) IO2-096(*) IO2-098(*) IO2-100(*) IO2-102(*) IO2-104(*) IO2-106(*) IO2-108(*) IO2-110(*) 2.295 2.395 2.495 2.595 2.695 2.795 2.895 2.995 3.095 3.195 3.295 3.395 3.495 3.595 3.695 3.795 3.895 3.995 4.095 4.195 4.295 4.395 4.495 4.595 4.695 4.795 4.895 4.995 5.095 5.195 5.295 5.395 5.495 5.595 5.695 5.795 5.895 5.995 6.095 6.195 6.295 6.395 6.495 6.595 6.695 6.795 1.975 2.075 2.175 2.275 2.375 2.475 2.575 2.675 2.775 2.875 2.975 3.075 3.175 3.275 3.375 3.475 3.575 3.675 3.775 3.875 3.975 4.075 4.175 4.275 4.375 4.475 4.575 4.675 4.775 4.875 4.975 5.075 5.175 5.275 5.375 5.475 5.575 5.675 5.775 5.875 5.975 6.075 6.175 6.275 6.375 6.475 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 Number of Contacts IO Number* A Max. B C Max. 112 114 116 118 120 122 124 126 128 130 132 134 136 138 140 142 144 146 148 150 152 154 156 158 160 162 164 166 168 170 172 174 176 178 180 182 184 186 188 190 192 194 196 198 200 IO2-112(*) IO2-114(*) IO2-116(*) IO2-118(*) IO2-120(*) IO2-122(*) IO2-124(*) IO2-126(*) IO2-128(*) IO2-130(*) IO2-132(*) IO2-134(*) IO2-136(*) IO2-138(*) IO2-140(*) IO2-142(*) IO2-144(*) IO2-146(*) IO2-148(*) IO2-150(*) IO2-152(*) IO2-154(*) IO2-156(*) IO2-158)*) IO2-160(*) IO2-162(*) IO2-164(*) IO2-166(*) IO2-168(*) IO2-170(*) IO2-172(*) IO2-174(*) IO2-176(*) IO2-178(*) IO2-180(*) IO2-182(*) IO2-184(*) IO2-186(*) IO2-188(*) IO2-190(*) IO2-192(*) IO2-194(*) IO2-196(*) IO2-198(*) IO2-200(*) 6.895 6.995 7.095 7.195 7.295 7.395 7.495 7.595 7.695 7.795 7.895 7.995 8.095 8.195 8.295 8.395 8.495 8.595 8.695 8.795 8.895 8.995 9.095 9.195 9.295 9.395 9.495 9.595 9.695 9.795 9.895 9.995 10.095 10.195 10.295 10.395 10.495 10.595 10.695 10.795 10.895 10.995 11.095 11.195 11.295 6.575 6.675 6.775 6.875 6.975 7.075 7.175 7.275 7.375 7.475 7.575 7.675 7.775 7.875 7.975 8.075 8.175 8.275 8.375 8.475 8.575 8.675 8.775 8.875 8.975 9.075 9.175 9.275 9.375 9.475 9.575 9.675 9.775 9.875 9.975 10.075 10.175 10.275 10.375 10.475 10.575 10.675 10.775 10.875 10.975 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 *See How to Order, pages 3, 4 and 5 17 Low Mating Force input/output connector 3 row contact arrangements Number of Contacts IO Number* A Max. B C Max. 030 033 036 039 042 045 048 051 054 057 060 063 066 069 072 075 078 081 084 087 090 093 096 099 102 105 108 111 114 117 120 123 126 129 132 135 138 141 144 147 150 153 156 159 162 165 IO3-030(*) IO3-033(*) IO3-036(*) IO3-039(*) IO3-042(*) IO3-045(*) IO3-048(*) IO3-051(*) IO3-054(*) IO3-057(*) IO3-060(*) IO3-063(*) IO3-066(*) IO3-069(*) IO3-072(*) IO3-075(*) IO3-078(*) IO3-081(*) IO3-084(*) IO3-087(*) IO3-090(*) IO3-093(*) IO3-096(*) IO3-099(*) IO3-102(*) IO3-105(*) IO3-108(*) IO3-111(*) IO3-114(*) IO3-117(*) IO3-120(*) IO3-123(*) IO3-126(*) IO3-129(*) IO3-132(*) IO3-135(*) IO3-138(*) IO3-141(*) IO3-144(*) IO3-147(*) IO3-150(*) IO3-153(*) IO3-156(*) IO3-159(*) IO3-162(*) IO3-165(*) 2.295 2.395 2.495 2.595 2.695 2.795 2.894 2.995 3.095 3.195 3.295 3.395 3.495 3.595 3.695 3.795 3.895 3.995 4.095 4.195 4.295 4.395 4.495 4.595 4.695 4.795 4.895 4.995 5.095 5.195 5.295 5.395 5.495 5.595 5.695 5.795 5.895 5.995 6.095 6.195 6.295 6.395 6.495 6.595 6.695 6.795 1.975 2.075 2.175 2.275 2.375 2.475 2.575 2.675 2.775 2.875 2.975 3.075 3.175 3.275 3.375 3.475 3.575 3.675 3.775 3.875 3.975 4.075 4.175 4.275 4.375 4.475 4.575 4.675 4.775 4.875 4.975 5.075 5.175 5.275 5.375 5.475 5.575 5.675 5.775 5.875 5.975 6.075 6.175 6.275 6.375 6.475 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 Number of Contacts IO Number* A Max. B C Max. 168 171 174 177 180 183 186 189 192 195 198 201 204 207 210 213 216 219 222 225 228 231 234 237 240 243 246 249 252 255 258 261 264 267 270 273 276 279 282 285 288 291 294 297 300 IO3-168(*) IO3-171(*) IO3-174(*) IO3-177(*) IO3-180(*) IO3-183(*) IO3-186(*) IO3-189(*) IO3-192(*) IO3-195(*) IO3-198(*) IO3-201(*) IO3-204(*) IO3-207(*) IO3-210(*) IO3-213(*) IO3-216(*) IO3-219(*) IO3-222(*) IO3-225(*) IO3-228(*) IO3-231(*) IO3-234(*) IO3-237(*) IO3-240(*) IO3-243(*) IO3-246(*) IO3-249(*) IO3-252(*) IO3-255(*) IO3-258(*) IO3-261(*) IO3-264(*) IO3-267(*) IO3-270(*) IO3-273(*) IO3-276(*) IO3-279(*) IO3-282(*) IO3-285(*) IO3-288(*) IO3-291(*) IO3-294(*) IO3-297(*) IO3-300(*) 6.895 6.995 7.095 7.195 7.295 7.395 7.495 7.595 7.695 7.795 7.895 7.995 8.095 8.195 8.295 8.395 8.495 8.595 8.695 8.795 8.895 8.995 9.095 9.195 9.295 9.395 9.495 9.595 9.695 9.795 9.895 9.995 10.095 10.195 10.295 10.395 10.495 10.595 10.695 10.795 10.895 10.995 11.095 11.195 11.295 6.575 6.675 6.775 6.875 6.975 7.075 7.175 7.275 7.375 7.475 7.575 7.675 7.775 7.875 7.975 8.075 8.175 8.275 8.375 8.475 8.575 8.675 8.775 8.875 8.975 9.075 9.175 9.275 9.375 9.475 9.575 9.675 9.775 9.875 9.975 10.075 10.175 10.275 10.375 10.475 10.575 10.675 10.775 10.875 10.975 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 *See How to Order, pages 3, 4 and 5 18 Low Mating Force input/output connector 4 row contact arrangements Number of Contacts IO Number* A Max. B C Max. 040 044 048 052 056 060 064 068 072 076 080 084 088 092 096 100 104 108 112 116 120 124 128 132 136 140 144 148 152 156 160 164 168 172 176 180 184 188 192 196 200 204 208 212 216 220 IO4-040(*) IO4-044(*) IO4-048(*) IO4-052(*) IO4-056(*) IO4-060(*) IO4-064(*) IO4-068(*) IO4-072(*) IO4-076(*) IO4-080(*) IO4-084(*) IO4-088(*) IO4-092(*) IO4-096(*) IO4-100(*) IO4-104(*) IO4-108(*) IO4-112(*) IO4-116(*) IO4-120(*) IO4-124(*) IO4-128(*) IO4-132(*) IO4-136(*) IO4-140(*) IO4-144(*) IO4-148(*) IO4-152(*) IO4-156(*) IO4-160(*) IO4-164(*) IO4-168(*) IO4-172(*) IO4-176(*) IO4-180(*) IO4-184(*) IO4-188(*) IO4-192(*) IO4-196(*) IO4-200(*) IO4-204(*) IO4-208(*) IO4-212(*) IO4-216(*) IO4-220(*) 2.295 2.395 2.495 2.595 2.695 2.795 2.895 2.995 3.095 3.195 3.295 3.395 3.495 3.595 3.695 3.795 3.895 3.995 4.095 4.195 4.295 4.395 4.495 4.595 4.695 4.795 4.895 4.995 5.095 5.195 5.295 5.395 5.495 5.595 5.695 5.795 5.895 5.995 6.095 6.195 6.295 6.395 6.495 6.595 6.695 6.795 1.975 2.075 2.175 2.275 2.375 2.475 2.575 2.675 2.775 2.875 2.975 3.075 3.175 3.275 3.375 3.475 3.575 3.675 3.775 3.875 3.975 4.075 4.175 4.275 4.375 4.475 4.575 4.675 4.775 4.875 4.975 5.075 5.175 5.275 5.375 5.475 5.575 5.675 5.775 5.875 5.975 6.075 6.175 6.275 6.375 6.475 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 Number of Contacts IO Number* A Max. B C Max. 224 228 232 236 240 244 248 252 256 260 264 268 272 276 280 284 288 292 296 300 304 308 312 316 320 324 328 332 336 340 344 348 352 356 360 364 368 372 376 380 384 388 392 396 400 IO4-224(*) IO4-228(*) IO4-232(*) IO4-236(*) IO4-240(*) IO4-244(*) IO4-248(*) IO4-252(*) IO4-256(*) IO4-260(*) IO4-264(*) IO4-268(*) IO4-272(*) IO4-276(*) IO4-280(*) IO4-284(*) IO4-288(*) IO4-292(*) IO4-296(*) IO4-300(*) IO4-304(*) IO4-308(*) IO4-312(*) IO4-316(*) IO4-320(*) IO4-324(*) IO4-328(*) IO4-332(*) IO4-336(*) IO4-340(*) IO4-344(*) IO4-348(*) IO4-352(*) IO4-356(*) IO4-360(*) IO4-364(*) IO4.368(*) IO4-372(*) IO4-376(*) IO4-380(*) IO4-384(*) IO4-388(*) IO4-392(*) IO4-396(*) IO4-400(*) 6.895 6.995 7.095 7.195 7.295 7.395 7.495 7.595 7.695 7.795 7.895 7.995 8.095 8.195 8.295 8.395 8.495 8.595 8.695 8.795 8.895 8.995 9.095 9.195 9.295 9.395 9.496 9.595 9.695 9.795 9.895 9.995 10.095 10.195 10.295 10.395 10.495 10.595 10.695 10.795 10.895 10.995 11.095 11.195 11.295 6.575 6.675 6.775 6.875 6.975 7.075 7.175 7.275 7.375 7.475 7.575 7.675 7.775 7.875 7.975 8.075 8.175 8.275 8.375 8.475 8.575 8.675 8.775 8.875 8.975 9.075 9.175 9.275 9.375 9.475 9.575 9.675 9.775 9.875 9.975 10.075 10.175 10.275 10.375 10.475 10.575 10.675 10.775 10.875 10.975 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 *See How to Order, pages 3, 4 and 5 19 Low Mating Force PC connector +.005 .185 -.002 A .132 .020 C -YJ .100 .021 .002 DIA. Y Z M MINUS .012 .193 MAX. B +.002 .365 -.007 4-40 UNC-2B .100 +.004 .126 -.002 X LOCKING BUSHING FOR MATING WITH INPUT/ OUTPUT CONNECTOR, ACCESSORY ITEM ** .365 .200 .012 M -Z- .410 USE #4 MOUNTING SCREW .105 MATES WITH DB AND IO SERIES CONNECTORS Notes: When mating with DB connector, a total of .035 inch minimum radial pilot is available for connector body alignment. Description All dimensions for reference only. Polarization keys are not supplied as part of PC Connector Series assemblies. See Accessories How to Order, page 5 and further description, page 24. Round PCB Stud, 90 Solder Termination ** Locking busings are not supplied as part of PC Connector Series assembles. See Accessories How to Order, page 5, and further description, page 28. Designates Basic Dimension Contact Data Termination Arrangement Style Row Letter P A P B P C P D P-(714) A P-(714) B P-(714) C P-(714) D J +.035 -.025 .095 .095 .095 .095 .150 .150 .150 .150 NOTE: Other variations available - see pages 4 and 5, or consult Amphenol Aerospace. 20 .020 M Low Mating Force PC connector 2 row contact arrangements Number of Contacts PC Number* A Max. B C Max. 020 022 024 026 028 030 032 034 036 038 040 042 044 046 048 050 052 054 056 058 060 062 064 066 068 070 072 074 076 078 080 082 084 086 088 090 092 094 096 098 100 102 104 106 108 110 PC2-020P PC2-022P PC2-024P PC2-026P PC2-028P PC2-030P PC2-032P PC2-034P PC2-036P PC2-038P PC2-040P PC2-042P PC2-044P PC2-046P PC2-048P PC2-050P PC2-052P PC2-054P PC2-056P PC2-058P PC2-060P PC2-062P PC2-064P PC2-066P PC2-068P PC2-070P PC2-072P PC2-074P PC2-076P PC2-078P PC2-080P PC2-082P PC2-084P PC2-086P PC2-088P PC2-090P PC2-092P PC2-094P PC2-096P PC2-098P PC2-100P PC2-102P PC2-104P PC2-106P PC2-108P PC2-110P 2.295 2.395 2.495 2.595 2.695 2.795 2.895 2.995 3.095 3.195 3.295 3.395 3.495 3.595 3.695 3.795 3.895 3.995 4.095 4.195 4.295 4.395 4.495 4.595 4.695 4.795 4.895 4.995 5.095 5.195 5.295 5.395 5.495 5.595 5.695 5.795 5.895 5.995 6.095 6.195 6.295 6.395 6.495 6.595 6.695 6.795 1.975 2.075 2.175 2.275 2.375 2.475 2.575 2.675 2.775 2.875 2.975 3.075 3.175 3.275 3.375 3.475 3.575 3.675 3.775 3.875 3.975 4.075 4.175 4.275 4.375 4.475 4.575 4.675 4.775 4.875 4.975 5.075 5.175 5.275 5.375 5.475 5.575 5.675 5.775 5.875 5.975 6.075 6.175 6.275 6.375 6.475 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 Number of Contacts PC Number* A Max. B C Max. 112 114 116 118 120 122 124 126 128 130 132 134 136 138 140 142 144 146 148 150 152 154 156 158 160 162 164 166 168 170 172 174 176 178 180 182 184 186 188 190 192 194 196 198 200 PC2-112P PC2-114P PC2-116P PC2-118P PC2-120P PC2-122P PC2-124P PC2-126P PC2-128P PC2-130P PC2-132P PC2-134P PC2-136P PC2-138P PC2-140P PC2-142P PC2-144P PC2-146P PC2-148P PC2-150P PC2-152P PC2-154P PC2-156P PC2-158P PC2-160P PC2-162P PC2-164P PC2-166P PC2-168P PC2-170P PC2-172P PC2-174P PC2-176P PC2-178P PC2-180P PC2-182P PC2-184P PC2-186P PC2-188P PC2-190P PC2-192P PC2-194P PC2-196P PC2-198P PC2-200P 6.895 6.995 7.095 7.195 7.295 7.395 7.495 7.595 7.695 7.795 7.895 7.995 8.095 8.195 8.295 8.395 8.495 8.595 8.695 8.795 8.895 8.995 9.095 9.195 9.295 9.395 9.495 9.595 9.695 9.795 9.895 9.995 10.095 10.195 10.295 10.395 10.495 10.595 10.695 10.795 10.895 10.995 11.095 11.195 11.295 6.575 6.675 6.775 6.875 6.975 7.075 7.175 7.275 7.375 7.475 7.575 7.675 7.775 7.875 7.975 8.075 8.175 8.275 8.375 8.475 8.575 8.675 8.775 8.875 8.975 9.075 9.175 9.275 9.375 9.475 9.575 9.675 9.775 9.875 9.975 10.075 10.175 10.275 10.375 10.475 10.575 10.675 10.775 10.875 10.975 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 .390 *See How to Order, pages 3, 4 and 5 21 Low Mating Force PC connector 3 row contact arrangements Number of Contacts PC Number* A Max. B C Max. 030 033 036 039 042 045 048 051 054 057 060 063 066 069 072 075 078 081 084 087 090 093 096 099 102 105 108 111 114 117 120 123 126 129 132 135 138 141 144 147 150 153 156 159 162 165 PC3-030P PC3-033P PC3-036P PC3-039P PC3-042P PC3-045P PC3-048P PC3-051P PC3-054P PC3-057P PC3-060P PC3-063P PC3-066P PC3-069P PC3-072P PC3-075P PC3-078P PC3-081P PC3-084P PC3-087P PC3-090P PC3-093P PC3-096P PC3-099P PC3-102P PC3-105P PC3-108P PC3-111P PC3-114P PC3-117P PC3-120P PC3-123P PC3-126P PC3-129P PC3-132P PC3-135P PC3-138P PC3-141P PC3-144P PC3-147P PC3-150P PC3-153P PC3-156P PC3-159P PC3-162P PC3-165P 2.295 2.395 2.495 2.595 2.695 2.795 2.895 2.995 3.095 3.195 3.295 3.395 3.495 3.595 3.695 3.795 3.895 3.995 4.095 4.195 4.295 4.395 4.495 4.595 4.695 4.795 4.895 4.995 5.095 5.195 5.295 5.395 5.495 5.595 5.695 5.795 5.895 5.995 6.095 6.195 6.295 6.395 6.495 6.595 6.695 6.795 1.975 2.075 2.175 2.275 2.375 2.475 2.575 2.675 2.775 2.875 2.975 3.075 3.175 3.275 3.375 3.475 3.575 3.675 3.775 3.875 3.975 4.075 4.175 4.275 4.375 4.475 4.575 4.675 4.775 4.875 4.975 5.075 5.175 5.275 5.375 5.475 5.575 5.675 5.775 5.875 5.975 6.075 6.175 6.275 6.375 6.475 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 Number of Contacts PC Number* A Max. B C Max. 168 171 174 177 180 183 186 189 192 195 198 201 204 207 210 213 216 219 222 225 228 231 234 237 240 243 246 249 252 255 258 261 264 267 270 273 276 279 282 285 288 291 294 279 300 PC3-168P PC3-171P PC3-174P PC3-177P PC3-180P PC3-183P PC3-186P PC3-189P PC3-192P PC3-195P PC3-198P PC3-201P PC3-204P PC3-207P PC3-210P PC3-213P PC3-216P PC3-219P PC3-222P PC3-225P PC3-228P PC3-231P PC3-234P PC3-237P PC3-240P PC3-243P PC3-246P PC3-249P PC3-252P PC3-255P PC3-258P PC3-261P PC3-264P PC3-267P PC3-270P PC3-273P PC3-276P PC3-279P PC3-282P PC3-285P PC3-288P PC3-291P PC3-294P PC3-297P PC3-300P 6.895 6.995 7.095 7.195 7.295 7.395 7.495 7.595 7.695 7.795 7.895 7.995 8.095 8.195 8.295 8.395 8.495 8.595 8.695 8.795 8.895 8.995 9.095 9.195 9.295 9.395 9.495 9.595 9.695 9.795 9.895 9.995 10.095 10.195 10.295 10.395 10.495 10.595 10.695 10.795 10.895 10.995 11.095 11.195 11.295 6.575 6.675 6.775 6.875 6.975 7.075 7.175 7.275 7.375 7.475 7.575 7.675 7.775 7.875 7.975 8.075 8.175 8.275 8.375 8.475 8.575 8.675 8.775 8.875 8.975 9.075 9.175 9.275 9.375 9.475 9.575 9.675 9.775 9.875 9.975 10.075 10.175 10.275 10.375 10.475 10.575 10.675 10.775 10.875 10.975 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 .490 *See How to Order, pages 3, 4 and 5 22 Low Mating Force PC connector 4 row contact arrangements Number of Contacts PC Number* A Max. B C Max. 040 044 048 052 056 060 064 068 072 076 080 084 088 092 096 100 104 108 112 116 120 124 128 132 136 140 144 148 152 156 160 164 168 172 176 180 184 188 192 196 200 204 208 212 216 220 PC4-040P PC4-044P PC4-048P PC4-052P PC4-056P PC4-060P PC4-064P PC4-068P PC4-072P PC4-076P PC4-080P PC4-084P PC4-088P PC4-092P PC4-096P PC4-100P PC4-104P PC4-108P PC4-112P PC4-116P PC4-120P PC4-124P PC4-128P PC4-132P PC4-136P PC4-140P PC4-144P PC4-148P PC4-152P PC4-156P PC4-160P PC4-164P PC4-168P PC4-172P PC4-176P PC4-180P PC4-184P PC4-188P PC4-192P PC4-196P PC4-200P PC4-204P PC4-208P PC4-212P PC4-216P PC4-220P 2.295 2.395 2.495 2.595 2.695 2.795 2.895 2.995 3.095 3.195 3.295 3.395 3.495 3.595 3.695 3.795 3.895 3.995 4.095 4.195 4.295 4.395 4.495 4.595 4.695 4.795 4.895 4.995 5.095 5.195 5.295 5.395 5.495 5.595 5.695 5.795 5.895 5.995 6.095 6.195 6.295 6.395 6.495 6.595 6.695 6.795 1.975 2.075 2.175 2.275 2.375 2.475 2.575 2.675 2.775 2.875 2.975 3.075 3.175 3.275 3.375 3.475 3.575 3.675 3.775 3.875 3.975 4.075 4.175 4.275 4.375 4.475 4.575 4.675 4.775 4.875 4.975 5.075 5.175 5.275 5.375 5.475 5.575 5.675 5.775 5.875 5.975 6.075 6.175 6.275 6.375 6.475 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 Number of Contacts PC Number* A Max. B C Max. 224 228 232 236 240 244 248 252 256 260 264 268 272 276 280 284 288 292 296 300 304 308 312 316 320 324 328 332 336 340 344 348 352 356 360 364 368 372 376 380 384 388 392 396 400 PC4-224P PC4-228P PC4-232P PC4-236P PC4-240P PC4-244P PC4-248P PC4-252P PC4-256P PC4-260P PC4-264P PC4-268P PC4-272P PC4-276P PC4-280P PC4-284P PC4-288P PC4-292P PC4-296P PC4-300P PC4-304P PC4-308P PC4-312P PC4-316P PC4-320P PC4-324P PC4-328P PC4-332P PC4-336P PC4-340P PC4-344P PC4-348P PC4-352P PC4-356P PC4-360P PC4-364P PC4-368P PC4-372P PC4-376P PC4-380P PC4-384P PC4-388P PC4-392P PC4-396P PC4-400P 6.895 6.995 7.095 7.195 7.295 7.395 7.495 7.595 7.695 7.795 7.895 7.995 8.095 8.195 8.295 8.395 8.495 8.595 8.695 8.795 8.895 8.995 9.095 9.195 9.295 9.395 9.495 9.595 9.695 9.795 9.895 9.995 10.095 10.195 10.295 10.395 10.495 10.595 10.695 10.795 10.895 10.995 11.095 11.195 11.295 6.575 6.675 6.775 6.875 6.975 7.075 7.175 7.275 7.375 7.475 7.575 7.675 7.775 7.875 7.975 8.075 8.175 8.275 8.375 8.475 8.575 8.675 8.775 8.875 8.975 9.075 9.175 9.275 9.375 9.475 9.575 9.675 9.775 9.875 9.975 10.075 10.175 10.275 10.375 10.475 10.575 10.675 10.775 10.875 10.975 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 .590 *See How to Order, pages 3, 4 and 5 23 Low Mating Force Connector Accessories polarization keys General information follows on this page and the next three pages for assembling connector accessories with Amphenol(R) Low Mating Force B3 Brush Contact Connectors.* Provided are suggestions for proper connector installation that will help to maintain connector straightness after equipment assembly. Low mating force connector bodies are intentionally designed to be non-rigid to facilitate application variables such as compliance to printed circuit boards, fixtures and card cages, vibration and shock exposure, thermal excursions and differential expansion characteristics. Users may employ installation procedures that will provide mating surface straightness of these non-rigid bodies within 0.010 inch to ensure maximum connector performance. Generally, no external board support structures are required with B3 brush contact connectors as long as the mounting surface offers sufficient rigidity. However, longer installations should consider external support to prevent excessive flexing of the connector/printed circuit board assembly. CONNECTOR ACCESSORIES THAT ARE USED WITH B3 BRUSH CONNECTORS INCLUDE: * Locking screws for I/O connector mounting to board * Locking/mounting bushings: * for PC connector mounting to board or mating to I/O connector * for MB connector mounting to board or mating to I/O connector * Polarization keys for each style connector provide up to 256 different key locations for alternate keying * Test Probe kits for ensuring that contacts are properly wired within a connector and to prevent damage to brush contacts during probing. For How to Order Accessories see page 5. B3 brush PC style connectors are shipped with PC tail combs that not only protect the tails during shipment, but aid the person assembling the connectors to boards to align the contacts. Refer to page 2 of this catalog for illustration of the connector styles and how they mate. 4 3 6 1 2 7 F E 8 5 Key Locations 1 - 5 Mates with Key Locations 1 - 5 TYPICAL CODE SEQUENCE B, H -1, 5 4 Different possibilities at each position = 256 H KEY K E Y B C KEY A K E Y G Polarization Keys, 10-285422-2 are accessory items, ordered separately for MB, DB, IO and PC Series Low Mating Force Connectors. If used, 4 keys are required per connector half. See page 5 for ordering information. Examples at right show key locations for mating connector halves. The number or letter designations on all mating connectors are arranged so that the projecting keys on one relate to the same numbers or letters on the other. With the numbers or letters matching, the connector will mate. D POLARIZATION KEYS Key Locations B - H Mates with Key Locations B - H KEY LOCATIONS MOTHER BOARD OR PC CONNECTORS 7 6 5 4 3 G 8 KEY K E Y K E Y F E D 1 2 Designates Interior Key Positions DAUGHTER BOARD CONNECTOR WITH POLARIZATION KEYS H A KEY C B Flat side of Key is Positioned next to the Letter or Number Designation KEY LOCATIONS DAUGHTER BOARD OR INPUT/OUTPUT CONNECTORS * Installation Instructions for B Low Mating Force Connectors had formerly been covered in publication L-1220. This has been discontinued and all installation instructions are covered here on pages 24-29. 3 24 Low Mating Force Connector Accessories test probe kit In order to insure that contacts are properly wired within a connector, a Test Probe Kit is needed (Part number to order is 11-10400-22). This kit is especially designed to prevent damage to brush contacts during probing. It consists of a plastic holder, insert, and two contacts, usable for either Mother Board or Daughter Board applications. It is recommended that the user buy two kits, if using connectors of two genders. The kits are not convertible after assembly. Instructions: DB-IO Test Probe - MB-PC Test probe - Slide the insert back over the wire and crimp contact on. Follow crimping procedure below. Then snap the insert and contact assembly into the holder. .18 .03 .072 .025 .038 DIA. MIN. .125 DIA. MAX. DAUGHTER BOARD - INPUT/OUTPUT TEST PROBE Slide holder over wire and then crimp contact. Follow crimping procedure below. Slide the insert on the contact and seat it against the shoulder. Slide the holder forward and snap it onto the insert. Crimping Procedure: Using accepted industry procedures, strip wire end to be terminated 1/8 to 5/32 inch. Care should be taken not to nick wire strands. Assemble the M22520/2-01 crimp tool and the M22520/2-27 positioner, and place tool selector in correct setting for wire size. Selected wire size must not have an insulation diameter more than .062 for MB-PC and not more than .038 for DB/IO. .675 MAX. .18 .03 .675 MAX. .113 - .146 .062 DIA. MIN. .110 DIA. MAX. MOTHER BOARD - PC TEST PROBE AWG SEL 22 5 24 4 26 3 28 2 Insert stripped wire end into contact wire well. Strands should be visible in wire well inspection hole. Bottom contact and wire assembly in posi tioner, and close handles of crimp tool to complete crimp. Handles will not open unless full crimping cycle has been completed. 25 Low Mating Force Connector Installation BRUSH CONNECTORS USER APPLICATION INFORMATION The Brush B3 connector is a highly sophisticated, innovative low mating force device designed to provide a multiplicity or highly redundant number of contact sites for high density, high performance applications. Contact resistance is stable and low, approximately 1/3 lower than the most widely available contemporary two piece printed circuit card connector type. To maximize the B3 connector capability and assure the greatest potential reliability, several guidelines should be followed. Ideally, connectors should be fully mated and not used as a packaging system tolerance absorber. Full mating occurs when the two molded thermoplastic contact housings (connector bodies) touch, plug skirt to receptacle shoulder over the entire length of the connector. However, manufacturing tolerances and user installation procedures must be considered and can be expected to prevent the "ideal" situation. DAUGHTER BOARD AND MOTHER BOARD FULLY MATED CONDITION Connector bodies were intentionally designed to be non-rigid as permanent flexibility is necessary to allow compliance to user printed circuit cards, fixtures and card cages. Vibration and shock exposure, thermal excursions, contact repairability, and differential expansion characteristics further dictate the desirability of flexible connectors. Amphenol drawing call-outs of part flatness to a 0.010 inch FIM (Total Indicator Reading - Full Indicator Movement) over the mating surface length is to be interpreted as in an "as used" condition. Rigid mounting of Mother Board (plug) parts to frames, multi-layer printed circuit boards or back panels should consider the need for the 0.010 inch maximum condition after soldering or solderless wrapping procedures. Normal Mother Board parts in an unrestrained, unused condition may exceed the "as used" 0.010 inch reading at normal ambient or storage environments. Thermal cycling may further aggravate or adjust the condition. These parts present a profile from flat to a "smile" appearance when viewed from the side with the mating surface uppermost. (For example, see photo above). Normal positioning of this part on the Mother Board with slight restraint through use of mounting hardware or standard mounting bolts will automatically allow part compliance to the flatness condition of the board. Slight restraint is urged to allow for differential thermal expansion compensation during preheating and soldering operations. Final torquing or permanent fastening should be effected after cool down and thermal neutralization. Normal solderless wrapping procedures could ignore the differential expansion consideration. Daughter Board connectors present the same flat to "smile" profile in a free state with the mating surface downward. The relief shelf can be used as a reference or guide when used with a straight edged Daughter Board or printed circuit board "page". Once proper positioning is verified and contact tails are solder fixed to the plated through holes, straightness will be permanently retained. Users are urged to monitor the quality of connector installation to optimize the mating of connectors. During usage and when mated the worst case condition of the "as used" 0.010 inch maximum reading of both the plug and receptacle could cause a maximum gap between plug and receptacle moldings of 0.020 inch. This condition is well within the B3 product mated performance goals as our minimum effective electrical contact engagement has greater than a 100% safety factor. Users are urged to monitor the quality of connector installation to optimize the mating of connectors. Input/Output connectors also normally exhibit a flat to "smile" profile with the mating surface downward. This "smile" condition self corrects once mated with the Mother Board counterpart and accessory locking screws are fastened. Again, checking for the 0.020 inch maximum gap is urged as a quality control monitor of user application techniques. Amphenol has attempted to design in the ultimate for connector compliancy and self-correction during normal user installation procedures. The connector capabilities and inherent reliability rely in part on practical user procedures and application considerations. Refer to pages 27 - 29 for other installation instructions. And, refer to page 2 for correct mating of low mating force connectors. Amphenol board level engineers and product specialists are available to assist the user with application recommendations and processing guidance. Give us a call at 607-563-5011 and ask for board level technical assistance if further information is needed. 26 Low Mating Force Connector Installation MOTHER BOARD CONNECTOR MB connectors that are mounted on printed circuit boards should be installed on the board and held somewhat loosely, yet assuring all connector molding standoff pads contact the surface of the board, prior to soldering. There are several methods for attaching the MB connector to the board. Inserting locking/mounting bushings with an arbor press is shown in the top photo at right. Locking/mounting bushing accessory, two per connector, may be inserted into 0.185 inch diameter CSK holes at each end of the front of a MB connector body. (Part number to order locking/mounting bushing is 10-41196-3). Using a light arbor press or similar device, firmly press the knurled section of the bushing into the lower 0.122 inch diameter hole until the front of the bushing is flush with, or slightly below, the front surface of the MB connector. Refer to Figure 1 at right. Make sure the bushing and hole axis are properly aligned. Avoid excessive force which may crack the back surface of the MB connector body. The back of the locking/mounting bushing has a 4-40 UNC-2A THD to mount the connector. Fasten the connector with a suitable washer and nut. The front of the locking/mounting bushing has a 4-40 UNC-2B THD which will mate with the locking screw accessory of an IO connector. Alternate Mounting Variations for Mother Board Connector A clinch nut (such as all ESNA 79NCFMA2-26 or equivalent may be pressed from the front, knurled end first, through the 0.185 diameter CSK into the 0.122 inch diameter hole at each end of the connector. An appropriate length 2-56 UNC-3A screw, washer, and nut may be used to mount the connector. Mounting forces should be applied to the bushing toward the rear of the connector. (See Figure 2 below) LOCKING/MOUNTING BUSHING ACCESSORY INSERTED INTO MB CONNECTOR BODY BUSHING (2 PER CONNECTOR) 0.000 - 0.010 INCH MB CONNECTOR 0.066 INCH MAX. TO FULL THREAD 0.200 0.025 INCH (P/N 10-411196-3) 0.350 0.025 INCH (P/N 10-411196-5) FIGURE 1: ASSEMBLY OF LOCKING/MOUNTING BUSHING INTO MB CONNECTOR CLINCH NUT (2 PER CONNECTOR) MB CONNECTOR PRESS TO SHOULDER FIGURE 2: MB CONNECTOR WITH CLINCH NUT MOUNTING When a Daughter Board is mated, use a 4-40 screw of appropriate length with a suitable washer under the head. Insert the screw from the front of the connector through the 0.185 inch diameter CSK into the 0.122 inch diameter hole at each end of the connector and fasten with a suitable washer and nut. (Refer to Figure 3 below). Torque to 5.5 pound-inch maximum after soldering operation has been completed. If MB connectors are to be wave soldered to printed circuit boards, the boards should be fixtured to maintain assembly straightness prior to and during the wave soldering process. (Refer to Figure 4 below). MB CONNECTOR MAINTAIN BOARD STRAIGHTNESS PAD (OPTIONAL) FIXTURE FILLISTER HEAD SCREW MUST NOT EXTEND BEYOND TOP OF HOLE MB CONNECTOR CONNECTOR TOUCHING BOARD FIGURE 4: TYPICAL FIXTURE FOR SOLDERING MB CONNECTORS WASHER FIGURE 3: MB CONNECTOR WITH SCREW MOUNTING CIRCUIT BOARD 27 Low Mating Force Connector Installation DAUGHTER BOARD CONNECTOR DAUGHTERBOARD CONNECTOR FACE VIEW DB connectors should be loosely held on the printed circuit board prior to and during wave soldering. Care must be taken to ensure that the board does not bow away from the center of the connector during the soldering process. Also, especially on long length daughter board connectors, care must be taken that the connector does not bow on the circuit board. (Refer to Figure 5.) CIRCUIT BOARD EDGE VIEW AVOID BOWING OF CIRCUIT BOARD DAUGHTERBOARD CONNECTOR SIDE VIEW AVOID BOWING OF CONNECTOR CIRCUIT BOARD DB CONNECTOR FIGURE 5: AVOID BOWING OF CIRCUIT BOARD AND/OR CONNECTOR WHEN ASSEMBLING DB CONNECTOR SPLIT TUBING (HIGH TEMPERATURE RESISTING ELASTOMER) CIRCUIT BOARD FORMED STAINLESS STEEL SHIELD DB CONNECTOR END DB CONNECTOR END APPLY TAPE TO THIS SURFACE CIRCUIT BOARD CIRCUIT BOARD FIGURE 6: THREE TYPICAL MASKING APPLICATIONS FOR SOLDERING DB CONNECTORS After soldering, mounting screws should be properly torqued. For cosmetic purposes, the board side of the DB connector can be masked prior to wave soldering to protect it from heat exposure and solder wash. Acceptable masking may be accomplished with split tubing, stainless steel, or Mystik Tape #7010 or #7367. (Refer to Figure 6). Printed wiring boards with DB connectors attached should be inserted into the housing until firmly seated. If possible, visual observation of the MB/DB mated condition is recommended. The fully mated condition occurs when the DB connector skirt bottoms on the MB or PC connector shoulder along the full length. (Refer to Figure 7). Printed circuit boards should be supported in card guides and locked in position when connectors are fully mated. CIRCUIT BOARD DAUGHTER BOARD CONNECTOR MOTHER BOARD CONNECTOR CIRCUIT BOARD FULLY MATED FIGURE 7: MB CONNECTOR & DB CONNECTOR IN FULLY MATED CONDITION PC CONNECTOR The PC connector should be loosely attached to the printed circuit board prior to any soldering of contacts. Locking bushing accessory, two per connector, may be inserted from the back of a PC connector body into large mounting holes at each end. See photo at right. Part number to order locking bushing accessory for PC connectors is 10-411196-4.The 0.126 inch diameter cross holes in the locking bushing must be aligned with the 0.126 inch diameter cross hole in the PC connector body. These holes accept a 4-40 UNC-2A screw which should be long enough to allow mounting to the board. Fasten with a suitable washer and nut, making sure an appropriate washer is also under the head. The front of the locking bushing has a 4-40 UNC-2B thread which will mate with the locking bushing accessory of an IO connector. 28 LOCKING BUSHING ACCESSORY INSERTED INTO PC CONNECTOR BODY Low Mating Force Connector Installation PC CONNECTOR, CONT. The mounting surface to which the connector is applied should not extend forward of the shoulder of the PC connector. If the mounting surface does extend beyond the shoulder, a shim (minimum 0.005 inch thick) must be inserted between the connector body and the mounting surface. (Refer to Figure 8). After soldering, mounting screws should be properly torqued. Fixturing of the PC connector and mounting surface may be desirable to assure straightness after wave soldering. SHOULDER SHOULDER PC CONNECTOR USE A 0.005 INCH SHIM OR WASHER IF MOUNTING SURFACE EXTENDS BEYOND SHOULDER OF CONNECTOR CIRCUIT BOARD INPUT/OUTPUT CONNECTOR Use of mating hardware, such as locking screws, is recommended with I/O connectors. See photo at right. Locking screw accessory, two per connector, may be inserted into the large holes at each end of the back of an IO connector body. Part number to order locking screw accessory is 10-411196-4. By hand, press the locking screw firmly down into the cavity until it reaches a positive stop. The locking screw is then captivated in the retention system of the cavity. The front of the locking screw has a 4-40 UNC-2A thread which will mate with the locking bushing accessories of MB or PC connectors. (Refer to Figure 9 for I/O locking screw dimensions). PC CONNECTOR CIRCUIT BOARD FIGURE 8: PC CONNECTOR MOUNTING Should it be necessary to remove the captivated locking screw accessory, push the screw as far forward as possible. Using vise grip pliers to grasp the threaded end and pliers to hold the knurled end, apply torque until the locking screw breaks in two. Each half will then drop out. Alternate Mounting Variation for Input/Output Connectors For fixed mounting, a 6-32 thread forming screw, type AB (MS5186) may be inserted through the mounting member and into the holes at each end of the connector body from the back. The screws must be used with suitable washers and must be of sufficient length to penetrate the connector body 0.350 inch. Care must be taken not to over-tighten the screws. Visual observation of the mating of the MB connector to the I/O connector or the PC connector to the I/O connector is recommended. The fully mated condition occurs when the I/O connector skirt bottoms on the MB or PC shoulder along the full length. (Refer to Figure 10). LOCKING SCREW ACCESSORY INSERTED INTO IO CONNECTOR BODY LOCKING SCREW (2 PER CONNECTOR) MAX. 0.650 INCH WHEN FULLY ASSEMBLED TO MATING CONNECTOR INPUT/OUTPUT CONNECTOR MATING CONNECTOR INPUT/ OUTPUT CONNECTOR FIGURE 9: I/O LOCKING SCREW DIMENSIONS MOTHER BOARD CONNECTOR Printed circuit boards containing PC connectors that are mating with I/O connectors should utilize a holding device that is capable of locking the board in place to prevent back-off during use. CIRCUIT BOARD FULLY MATED FIGURE 10: MB CONNECTOR & I/O CONNECTOR FULLY MATED CONDITION 29 Low Mating Force Connector Smaller Sizes with .100 X .100 Sq. Inch Grid design flexibility To meet more customer needs and provide more design flexibility, Amphenol expanded their low mating force connector family with smaller contact count connectors (sizes with less than standard 10 contacts per row). These are available with as few as 10 brush contacts per connector and up to 36 brush contacts per connector. The arrangements are in the same .100 X .100 square inch grid pattern as standard low mating force connectors. They are offered in mother board, daughter board, input/output and printed circuit styles. (Shown on this page and the following page). For how to order information please consult Amphenol Aerospace. LOW MATING FORCE CONNECTORS IN SMALLER SIZES Mother Board Connector Number of Contacts 10 12 14 15 16 18 20 21 24 27 28 32 36 Contact Pattern A Max. B C Max. 2 Row X 5 2 Row X 6 2 Row X 7 3 Row X 5 2 Row X 8 2 Row X 9 3 Row X 6 4 Row X 5 3 Row X 7 3 Row X 8 4 Row X 6 3 Row X 9 4 Row X 7 4 Row X 8 4 Row X 9 1.795 1.895 1.995 1.795 2.095 2.195 1.895 1.795 1.995 2.095 1.895 2.195 1.995 2.095 2.195 1.475 1.575 1.675 1.475 1.775 1.875 1.575 1.475 1.675 1.775 1.575 1.875 1.675 1.775 1.875 .390 .390 .390 .490 .390 .390 .490 .590 .490 .490 .590 .490 .590 .590 .590 Mother Board Connector E Tail Length .020 A B .148 .180 .335 C .122 .010 M .193 MAX. E TAIL LENGTH .365 +.002 -.007 .021 .002 DIA. .020 M 4-40 UNC-2B ** Accessory item supplied separately. See Accessory How to Order page 5 and page 27 for alternate mounting methods. Daughter Board Connector Number of Contacts 10 12 14 15 16 18 20 21 24 27 28 32 36 Contact Pattern A Max. B C Max. D Max. 2 Row X 5 2 Row X 6 2 Row X 7 3 Row X 5 2 Row X 8 2 Row X 9 3 Row X 6 4 Row X 5 3 Row X 7 3 Row X 8 4 Row X 6 3 Row X 9 4 Row X 7 4 Row X 8 4 Row X 9 1.180 1.280 1.380 1.180 1.480 1.580 1.280 1.180 1.380 1.480 1.280 1.580 1.380 1.480 1.580 .850 .950 1.050 .850 1.150 1.250 .950 .850 1.050 1.150 .950 1.250 1.050 1.150 1.250 .375 .375 .375 .475 .375 .375 .475 .575 .475 .475 .575 .475 .575 .575 .575 .545 .545 .545 .645 .545 .545 .645 .745 .645 .645 .745 .645 .745 .745 .745 +.005 DIA. -.000 4-40 UNC-2A E Tail Length .020 LOCKING/MOUNTING BUSHING (10-411196-3) FOR MATING WITH INPUT/OUTPUT CONNECTOR, ACCESSORY ITEM** .365 .200 .025 Daughter Board Connector .085 .120 .300 .021 .002 DIA. .285 .005 .020 M A +.005 .075 -.000 C E TAIL LENGTH D .400 +.005 .096 -.000 DIA. .020 M B 30 .220 X .075 DEEP (ACCOMMODATES HEX NUT .187 MAX. ACROSS FLATS & .205 MIN. ACROSS CORNERS) Low Mating Force Connector Smaller Sizes, cont. design flexibility Input/Output Connector Input/Output Connector Number of Contacts 10 12 14 15 16 18 20 21 24 27 28 32 36 Contact Pattern A Max. B C Max. 2 Row X 5 2 Row X 6 2 Row X 7 3 Row X 5 2 Row X 8 2 Row X 9 3 Row X 6 4 Row X 5 3 Row X 7 3 Row X 8 4 Row X 6 3 Row X 9 4 Row X 7 4 Row X 8 4 Row X 9 1.795 1.895 1.995 1.795 2.095 2.195 1.895 1.795 1.995 2.095 1.895 2.195 1.995 2.095 2.195 1.475 1.575 1.675 1.475 1.775 1.875 1.575 1.475 1.675 1.775 1.575 1.875 1.675 1.775 1.875 .390 .390 .390 .490 .390 .390 .490 .590 .490 .490 .590 .490 .590 .590 .590 K Dia. .020 E Tail Length .020 Rear Removable Crimp Contact N/A N/A Round PCB Stud Solder Termination .021 .145 .021 .335 Contact Type A B C .540 MAX. .670 MAX. .445 MAX. UNMATED FREE LENGTH LOCKING SCREW 10-502599 ACCESSORY ITEM** .785 MAX. UNMATED FREE LENGTH 10 12 14 15 16 18 20 21 24 27 28 32 36 LOCKING SCREW 10-502599-2 ACCESSORY ITEM** .31 MAX. .220 DIA. WHEN FULLY ASSEMBLED TO MATING CONNECTOR .220 DIA. .650 MAX. WHEN FULLY ASSEMBLED TO MATING CONNECTOR Printed Circuit Connector Printed Circuit Connector Number of Contacts E TAIL LENGTH K DIA. 4-40 UNC-2A Contact Pattern A Max. B C Max. D Max. 2 Row X 5 2 Row X 6 2 Row X 7 3 Row X 5 2 Row X 8 2 Row X 9 3 Row X 6 4 Row X 5 3 Row X 7 3 Row X 8 4 Row X 6 3 Row X 9 4 Row X 7 4 Row X 8 4 Row X 9 1.180 1.280 1.380 1.180 1.480 1.580 1.280 1.180 1.380 1.480 1.280 1.580 1.380 1.480 1.580 .850 .950 1.050 .850 1.150 1.250 .950 .850 1.050 1.150 .950 1.250 1.050 1.150 1.250 .375 .375 .375 .475 .375 .375 .475 .575 .475 .475 .575 .475 .575 .575 .575 .545 .545 .545 .645 .545 .545 .645 .745 .645 .645 .745 .645 .745 .745 .745 E Tail Length .020 .095 .150 A .185 +.005 DIA. -.002 C .021 .002 DIA. .020 M .193 MAX. B E TAIL LENGTH .200 .100 .100 +.002 .365 -.007 .021 .002 DIA. 4-40 UNC-2B ** Accessory item supplied separately. See Accessory How to Order page 5 and page 27 for alternate mounting methods. .012 M LOCKING BUSHING FOR MATING WITH INPUT/ OUTPUT CONNECTOR, ACCESSORY ITEM ** .365 .410 31 .105 USE #4 MOUNTING SCREW Hybrid Configurations with Contact Options signal, power, coax or fiber optics The B3 Brush contact is the standard contact for Low mating force connectors due to its low mating force, stable electrical performance and extended service life. Design flexibility is expanded with the ability to add combinations of other types of contacts: signal, power, high speed coax or fiber optic termini; in one high density hybrid connector. Power, shielded coax or twinax contacts, in combination with Brush signal contacts are available in configurations of the following (see next page for illustrations): * A single row of size 16 power or coax or twinax contacts with 2 rows of brush contacts * A single row of size 12 power or coax or twinax contacts with 3 rows of brush contacts * A double row of size 16 power or coax or twinax contacts with 4 rows of brush contacts Power and coax contacts are standard MILDTL-38999 Series II type. Consult Amphenol board level product marketing (800-678-0141) for assistance with available hybrid configurations. COMBINATION OF BRUSH CONTACTS & SHIELDED CONTACTS NOTE: Power and coax contacts and fiber optic termini are not provided with the connector and must be purchased separately. CONNECTOR WITH BRUSH CONTACTS & SIZE 16 POWER PIN CONTACTS POWER STRIP CONNECTORS Amphenol's Power Strip connectors were developed for use as a dedicated power interface between module cards and backplanes. These connectors use the same insert bodies as Amphenol low mating force connectors, but have power contacts rather than brush contacts. Cavities allow for size 16 or 12 power contacts. Or, coax/twinax contacts can also be used in these size 16 or 12 cavities. POWER STRIP RECTANGULARS WITH SIZE 16 POWER CONTACTS HYBRID BRUSH CONNECTORS WITH FIBER OPTIC TERMINI Amphenol's superiority and breadth of product offering is demonstrated in its capability for packaging fiber termini and the Brush contact in a printed circuit board rectangular connector. Fiber optic MIL-PRF-29504 termini size 16 and HD20 can be used as well as the 90 termini style with optical performance the same as when used in cylindrical connectors. For more information on Amphenol fiber optic connectors and termini, see the Fiber Optic section of Amphenol's Combined Circular Interconnects catalog on-line at www.amphenol-aerospace.com. 32 COMBINATION OF BRUSH CONTACTS & MS29504 FIBER OPTIC TERMINI Custom Hybrid Designs, Small Color-Coded Brush Connectors design flexibility The following shows a few hybrid configuration connectors that have been developed. Consult Amphenol Aerospace for assistance in solving design problems and for part numbers that will provide the proper combination of these hybrid configurations to meet your specific connector application requirements. Hybrid: 15 B3 Brush contacts, 4 size 12 power/coax/twinax contacts Hybrid: 10 B3 brush contacts, 4 size 16 power/coax/twinax contacts Hybrid: 30 B3 brush contacts, 6 size 12 power/coax/twinax contacts Hybrid: 40 B3 brush contacts, 16 size 16 power/coax/twinax contacts Hybrid: 40 B3 Brush contacts, 4 size 16 power/coax/twinax contacts Hybrid: 30 B3 brush contacts, 10 size 12 power/coax/twinax contacts Amphenol can meet innovative connector solutions with custom designs. Our board level engineers can work with customers who need special contact arrangements or special sized inserts. The special hybrid connector shown at right was developed for the Vetronics System on a military tank. This custom shape insert design houses a combination of contact types, a sealing grommet and it has special mounting/locking screws. HYBRID CUSTOM CONNECTOR WITH 75 BRUSH DIGITAL CONTACTS, 26 SIZE 16 POWER CONTACTS & 2 SIZE 04 POWER CONTACTS SMALL COLOR-CODED BRUSH CONTACT CONNECTORS DESIGNED FOR MEDICAL INSTRUMENTATION Amphenol has responded to the needs of the medical industry by offering even smaller inserts with brush contacts. These small profile, but highly reliable interconnects, are ideal for medical and test equipment such as patient monitoring systems. Color coding of these connectors was a marketdriven requirement for frequent plugging and unplugging on equipment, so Amphenol provides these small sized brush connectors in a variety of color materials. 33 SMALL COLOR-CODED BRUSH CONNECTORS WITH AS FEW AS 5 CONTACTS PER CONNECTOR Other Brush Contact Rectangular Connectors Docking Connectors with (.0787 inch X .100 inch) staggered grid spacing BRUSH CONTACT CONNECTORS MAKE THE IDEAL CHOICE FOR FREQUENT DOCKING APPLICATIONS When frequent docking to charge and transfer data is a necessity, the brush contact system offers high performance of over 100,000 mating cycles. This long contact life without degradation in performance provides customers with reliability in frequent docking applications such as: * Handheld GPS units * Scanners * Handheld radios * Accessories * Rugged computers * Cellular phones * Controllers Performance Durability: Up to 100,000 mating cycles Insertion/Extraction Force: 1.5 ounce typical per contact Operating Temperature: -65 to 125C Current Rating: Up to 5 amperes (termination dependent) Hot swap 1 ampere maximum (load dependent) Data Rate (Select connectors only): Configurable for 3.125 Gbps differential signal Insulation Resistance: 5 gigaohms minimum Dielectric Withstanding Voltage: 750 volts @ sea level minimum 250 volts @ 70,000 feet elevation min. Solderability: MIL-STD-202, method 208 Salt Fog: 48 hours IAW MIL-STD-1344, method 1002, type II Humidity: IAW MIL-STD-1344, method 1002, type II Vibration: 4 hours in each of 3 mutually perpendicular axes IAW MIL-STD-1344, method 2004, test condition G Shock: 1 shock along each of three mutually perpendicular axes IAW MIL-STD-1344, method 2004, test condition G Features Radial Misalignment: Capable of correcting up to a .040" initial radial misalignment Angular Misalignment: Capable of mating with up to a 4 initial angular misalignment Polarization: "D" shaped interface Color: Standard is black, variety of other colors are available Amphenol offers Docking Connectors in a compact size, with tighter spaced custom brush contacts (.0787 inch x .100 inch staggered grid spacing). Mother Board Docking Connector .276 .005 DIA. .0787 2.165 1.056 1.614 .100 .486 .079 .551 .250 .021 .002 DIA. Daughter Board Docking Connector .0394 .0787 Materials Insulator: Glass-filled thermoplastic molding Contact: Wire Beryllium copper per ASTM B197; finish is gold per ASTM B488 over nickel per AMSQQ-N-290 Holder Brass similar to UNS C33500; finish is gold per MIL-G-45204 or tin-lead per MIL-P-81728 or tin per MIL-T-10727 (RoHS compliant Sleeve: Stainless steel per AMS-5514, passivated IAW QQ-P-35 (DB and I/O connectors only) For more information, including how to order, consult Amphenol Aerospace. Call 800-678-0141 and ask for Amphenol board level product marketing for assistance. 34 1.413 1.180 .461 .100 .512 .059 .021 .002 DIA. Other Brush Contact Rectangular Connectors HDB3 High Density Brush Series tighter (.070 in. X .060 in.) staggered grid spacing HDB3 CONNECTORS The new connector series of brush connectors incorporates an even higher density contact pattern and lower mated height than Amphenol's standard low mating force rectangular connectors. These HDB3 connectors utilize the same durable and reliable B3 brush contact, but in a tighter .070 inch X .060 inch staggered grid spacing. They offer the advantage of a higher density pattern in a compact-height connector that will take up less board space; thus saving cost over adding additional connectors to meet power requirements. HDB3 connector styles include mother board, daughter board, input/output and a stacker style. For how to order information of the HDB3 see Amphenol brochure SL-402* online at www.amphenol-aerospace.com. When more contact density is required, the HDB3 High Density Series with .070 inch X .060 inch staggered grid spacing is the solution. Mother Board HDB3 Connector Daughter Board HDB3 Connector .540 .335 MAX. 6 5 2 1 .035 TYP. C C C .070 TYP. D F D C B A E B E C E .020 TYP F A .016 .001 TYP. .090 TYP. .195 MIN. HEX .070 MIN DEEP (USE 3/16 HEX HEAD) .030 TYP. .350 CONNECTOR MOUNTING SURFACE E .020 Mother Board/Daughter Board HDB3 Connector Number of Contacts Contact Pattern A Max. C Max. 40 60 80 120 160 4 Row X 10 4 Row X 15 4 Row X 20 4 Row X 30 4 Row X40 1.375 1.725 2.075 2.775 3.475 1.075 1.425 1.775 2.475 3.175 .086 MIN. DIA. THRU HOLE (USE NO. 2 SCREW) 5 PIN 1 4 PIN 1 3 A .086 MIN. DIA. THRU HOLE (USE NO. 2 SCREW) 2 .150 .020 TYP. .325 6 1 3 .150 .005 4 .350 .350 .410 .470 .530 * Also in SL-402 brochure are other HDB3 style connectors: input/output style, stacker and high speed configurations. Please note, the new Amphenol Combined Rectangular Products catalog, 12-R1, will combined 12-035 (this catalog) and HDB3 product covered in SL-402, along with other Amphenol rectangular interconnect products. Ask for the new combined Amphenol Rectangular Interconnect Products catalog; available Jan. 2011 35 A Other Brush Contact Rectangular Connectors HSB3 High Density Series with 3.125 Gb/s High Speed data rate HSB3 CONNECTORS The HSB3 is a further new development of the higher density HDB3 connector series. The HSB3 offers higher speed as well as higher density. Benefits include: * Allows data rates up to 3.125 Gb/s via 100 ohm matched impedance differential pairs * Uses partially populated HDB3 mother board and daughter board inserts. See HSB3 arrangements below. For more information refer to Amphenol(R) brochure SL-402, on-line at www.amphenol-aerospace.com. or call 800-678-0141 and ask for Amphenol board level product marketing for assistance. HSB3 HIGH DENSITY/HIGH SPEED BRUSH CONNECTOR As viewed from front face of Daughter Board Connector HSB3 Insert Arrangements 5 6 1 2 5 E F 4 3 A 1 B D 6 C 1 40 Pin Body with 3 Differential Pair, 20 Signal Contacts E F 4 2 3 A 1 1 C E 4 2 B 60 Pin Body with 5 Differential Pair, 30 Signal Contacts 5 6 D 3 D F A 1 B C 80 Pin Body with 7 Differential Pair, 40 Signal Contacts 5 1 E 2 3 D F 4 6 A 1 B C 120 Pin Body with 10 Differential Pair, 60 Signal Contacts 5 1 E 4 6 2 3 F A 1 D B C 160 Pin Body with 13 Differential Pair, 80 Signal Contacts KEY 100 Ohm Differential Pair Contacts (100 Ohm Differential contact pairs capable of 3.125 Gb/s data rates) Empty Contact Cavity 36 Standard Digital, Low Speed Signal Contacts Other Brush Contact Rectangular Connectors Ruggedized, Non-Floating Brush Rack and Panel Connectors This new connector series utilizes Amphenol's durable and reliable B3 contact system in a rugged, non-floating Rack and Panel connector. Included in this series are digital and power/digital "hybrid" insert arrangements. BACKPLANE CONNECTOR MODULE CONNECTOR Standard Ruggedized Brush Rack and Panel Connector Performance: * Durability: 500 mating cycles * Insertion/Extraction Force: 7 lbs. typical * Operating Temp.: -60 to +125C * Current Rating: 3 amperes Hot swap 1 ampere maximum (load dependant) - non ESD protected version * Insulation Resistance: 1 gagohm minimum * Dielectric Withstanding Voltage: 500V, 60 Hz RMS @ sea level 300V, 60 Hz RMS @ 15,000 ft. elevation * Solderability: J-STD-004, -005 & -006 * Salt Fog: EIA-364-26B, test condition B * Humidity: EIA-364-31B, test method III * Vibration: EIA-364-28B, test condition III * Shock: EIA-364-27B, test condition G Standard Ruggedized, Nonfloating Brush Rack and Panel Connector Features include: * 126 high performance B3 brush contacts * 0.100 inch x 0.100 inch square grid footprint * Environmentally sealed at connector interface with mated (optional feature) * Environmentally sealed connector mounting interface * EMI protection is available at mounting surfaces and connector interface * ESD protection is available - allows use of Class 3 hardened chips (4KV max. voltage) HYBRD RUGGEDIZED, NON-FLOATING RACK & PANEL CONNECTOR (8 RADSOK(R) HIGH POWER CONTACTS, 72 BRUSH CONTACTS) Hybrid arrangements are available as shown in top photo at right, that utilize a combination of brush contacts and high power RADSOK(R) contacts. The photo shows a 74 signal and 6 power configuration. For other hybrid arrangements and assistance on how to order this product, consult Amphenol Aerospace. 37 2 BAY SHELL CONFIGURATION RUGGEDIZED, NON-FLOATING RACK AND PANEL CONNECTOR (126 BRUSH CONTACTS PER BAY) Other Brush Contact Rectangular Connectors LRM (Line Replaceable Modules) AMPHENOL CONTINUES TO DEVELOP INTERCONNECTS THAT MEET THE DEMANDS OF THE AVIONICS INDUSTRY Starting with the development of the B3 contact, incorporated into the low mating force PCB connectors, the LRM line replaceable module followed as the avionics high density rectangular interconnect solution. LRM interconnects are combinations of module and backplane inserts, in one bay, two bay, three bay or more configurations. LRM products are used on major programs of aircraft and military vehicles. This page and the next briefly describe the LRM family of connectors. For complete information please see Amphenol(R) High Performance Line Replaceable Module (LRM) Interconnects catalog, 12-037.* The Brush contact has superior performance in LRM interconnects due to its low mating force, stable electrical performance and extended life. Other LRM features include: * Backplane versatility: available with through-hole solder posts or with compliant pins for solderless applications * Wide range of PCB/heat sink accommodations with standard surface mount tails or flex termination * Polarization keys - up to 4096 possible keying positions * Superior intermittancy-free performance under vibration * Dielectric withstanding voltage: Staggered grid and GEN-X styles: 100 volts at sea level (due to the incorporation of ESD shield) * Temperature range: suitable for vapor phase soldering; normal operating temp. is -65C to +125C * Current rating: 3.0A derated to 1.5A typical (dependant on loading) STAGGERED GRID LRM CONNECTORS 180 Brush contacts in a Staggered Grid module insert mounted to a PC Board LRM CONNECTORS WITH STAGGERED GRID * Provides higher contact density for high speed integrated circuitry in SEM-E and custom form factors * 180 contact insert pattern grid in 8 rows: 0.100 inch spacing along the row with 0.050 inch between rows, rows offset 0.050 inch * Options include various shell designs to accommodate a wide range of PC board/heat sink combinations * Solder tail, wire wrap or compliant contact availability * Amphenol ESD (Electrostatic Discharge) protection: Utilization of the Faraday Cage principal to shunt electrostatic discharge events to the conductive enclosure on which the connector is mounted, thus never allowing the high voltage, high current discharge event to reside on any contacts. * Designed for level 2 (flight line) maintenance * Provides routing channels for backplane LRM CONNECTORS WITH STAGGERED GRID AIRFLOW-THRU CONTACT PATTERN * Accommodate standard B3 tails in staggered pattern, but with increased spacing in the center, and also provide more airflow cooling of inserts; for use with wider boards, up to 0.425 inch GEN-X GRID LRM CONNECTOR LRM CONNECTORS WITH GEN-X GRID * Even higher contact density than staggered grid and improved electrical performance * All the feature of the 180 contact pattern, including ESD protection * Available in SEM-E and custom form factors * 236 contact pattern grid in 8 rows: 0.075 inch spacing along the row with 0.060 inch between rows, rows offset 0.0375 inch 38 * Amphenol LRM Catalog, 12-037, is on-line at www.amphenolaerospace.com. Please note that Amphenol's New Combined Rectangular Catalog (available Jan. 2011) will include LRM interconnects. Call Amphenol Aerospace (800-678-0141) for more information. Other Brush Contact Rectangular Connectors LRM Hybrids and High Speed LRM Gigastak & Digastak Inserts LRM OPTIONAL HYBRID DESIGNS * Custom combinations of digital contacts and fiber optic termini. Optical performance of fiber optic termini within LRM connectors are the same as termini used in cylindrical connectors.** Insertion losses range from .3dB to <1.5dB depending upon launch conditions, fiber NA, fiber size and the type of termination. LRM connectors are available with fiber optic termini in the following configurations: * Modified MIL-PRF-29504/4, /5, MIL-PRF-14 & MIL-PF-15 termini - size 16, straight and 90 degree styles * MT ferrule (2-24 fiber lines per ferrule) * Hybrid arrangements with fiber optic and other contact types * LRM inserts with RF contacts * LRM power supply modules with 270VDC sections which are capable of providing corona-free operation at 100,000 ft. * Designs with high speed shielded contacts - coax, triax, twinax, differential twinax, and quadrax contacts * Combinations of power contact, standard brush, high power, differential pair brush and fiber optic termini * New designs that utilizes the RADSOK(R) high amperage socket contact with inserts. The RADSOK(R) design is a socket cylinder within the female contact which has several equally spaced longitudinal beams twisted into a hyperbolic shape. As the male pin is inserted, axial members in the female half deflect, imparting high current flow across the connection with minimal voltage loss. This twisted hyperbolic grid ensures a large coaxial, face-to-face surface area engagement. * Incorporation of flex circuits for more versatility of PC board terminations * Custom shells with multiple bay configurations * Backplane shell grounding capabilities LRM INTERCONNECTS (SHOWN FROM TOP TO BOTTOM): * LRM Backplane, 2 bays of staggered B3 brush contacts and inserts for size 12 coax contacts * LRM Module with Fiber Optic MT ferrules in one insert and B3 Brush in a differential pair insert * LRM inserts with PC tails * LRM mating Module and Backplane with MT-PRF-29504 Fiber optic termini and B3 Brush contacts HIGH SPEED LRM GIGASTAK AND DIGASTAK INSERTS More and more speed is needed in today's interconnection products. Amphenol has recently developed a new family of high speed LRM connectors that are capable of achieving data rates in excess of 6.25 Gbps via 100 ohm matched impedance differential pairs. Each insert arrangement has been optimized through strategic placement of signal and ground contacts for the perfect balance of impedance control and cross talk mitigation for a given data rate. As an enhancement over the standard LRM, this new series offers a unique solderless termination to module cards via Amphenol Intercon's cStack technology. HIGH SPEED LRM GIGASTAK AND DIGASTAK INSERTS ** For more information on Amphenol fiber optic connectors and termini, see the Fiber Optic section of Amphenol's Combined Circular Interconnects catalog, on-line at www.amphenol-aerospace.com. 39 Other Amphenol Rectangular Connectors Total packaging with Amphenol Printed Circuit Boards, Rectangular and Cylindrical Connectors BOARD LEVEL CONNECTORS WITH QUADRAX CONTACTS Amphenol leads in the electrical connector arena in offering a wide range of interconnects that provide high speed transmission and operate in high frequency conditions. The photo at right shows a board level connector with 4 size 8 quadrax compliant contacts. This will accomodate a backplane of .125 inch min. thickness. Consult Amphenol Aerospace for more information. VIPER(R) INTERCONNECTS Amphenol Backplane Systems (ABS) developed the VIPER interconnect platform to provide a ruggedized and high density modular connector solution that can scale to higher bandwidths; from 80 Mbps to over 10 Gpbs. Features and benefits of the VIPER include: * Designed for 10+ Gbps data rate performance * 100 ohm impedance for differential pair in a 1.8mm x 1.35mm grid * Press-fit termination compliant pins * Backplane modules available in 8 & 16 VIPER(R) CONNECTORS row increments, 1.8mm x 1.8mm grid * Fully footprint-compatible with VITA 46 & VITA 48 standards * ESD protection Consult Amphenol Backplane Systems for more information. Phone: 603-883-5100 AMPHENOL PRINTED CIRCUIT BOARD CAPABILITIES Amphenol Printed Circuits' capabilities are among the world's broadest and most advanced, delivering consistent quality and reliability for demanding high bandwidth systems and mission critical applications. Designs of printed circuit boards are available from Amphenol APC with a wide variety of materials, formation types, panel sizes and layer counts. BOARD LEVEL CONNECTOR WITH COMPLIANT PIN QUADRAX CONTACTS AMPHENOL PRINTED CIRCUIT BOARDS AMPHENOL FLEX CIRCUIT ASSEMBLIES Amphenol Printed Circuits' capabilities also includes the design and manufacture of flex circuits used to attach cylindrical and rectangular connectors to PCB boards. Sculptured(R) Flexible Circuits with built-in terminations eliminate the failures associated with crimped or soldered-on contacts. Flex geometrically fits tight space requirements and eliminates the need to purchase and attach individual pins or connectors. Consult APC, Amphenol Printed Circuits, for more information on printed circuit boards and flex assemblies. Phone: 603-324-4500 INTEGRATED SYSTEM PACKAGING Amphenol can provide system solutions - everything you need inside and outside the box: Interconnect products, printed circuit boards, backplane assemblies, heat-sinks and metal enclosures. Amphenol also provides value added assembly including bussing; full system assembly including chassis build and sub-system integration and testing. The breadth of Amphenol's products and the proven expertise of being a world-wide interconnect product leader makes Amphenol the premier choice for system-level packaging. For more information on integrated systems, call: Amphenol Aerospace at 800-678-0141 Amphenol Backplane Systems at 888-318-3553 An example integrated system box, shown at right, includes the following Amphenol interconnect products: * Circulars: D38999 cylindrical connectors with MT fiber optics, RJ Field connectors * Rectangulars: LRM interconnects, NAFI connectors, UHD connectors * Rectangulars: ARINC 600 connectors, Micro-D Subminiature connectors * Rectangulars: HDB3 high density brush contact connectors * Backplane Systems, Flex Circuitry, metal enclosure 40 FLEX CIRCUITRY WITH RECTANGULAR CONNECTORS AMPHENOL INTEGRATED SYSTEMS